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By Ray Heater, Qian Liu, Alan Bauer

The channel effect is a phenomenon that takes place with decoupling explosive charges; an air shock wave propagating ahead of the detonation wave in the annular space around the explosive charge compresses the charge so that the process of detonation is modified and even stopped. For commercial explosives, such as AN/FO slurries and emulsions, the channel effect causes partial detonation under certain conditions. To simulate and evaluate the phenomenon, a hydrodynamic model was developed based on the assumption that the pre-shock wave is produced by Mach reflection at the tube walls. Based on instrumented experimental studies with the above explosives in diameters ranging from 25 to 90 mm in pipe sizes ranging from 35 to 127 mm, it has been possible to demonstrate that a criterion for failure based on a critical impulse concept fits the experimental data well. Critical impulse values for the various explosives tested are presented along with the necessary correlations between charge and borehole diameter required to produce this.

Jan 1, 1988

By P D. Katsabanis, L Liu

Numerical modelling of fragmentation and throw is used to provide information on practical blast design parameters. The function of airdecking and its practical implications, the importance of the initiation point and aspect ratio of cratering charges and the timing between adjacent blastholes are investigated. Accuracy requirements for detonators are discussed with emphasis placed on the volume and fragmentation of the blasted rock, and compared to experimental results. Practical guidelines which have been based on intuition are examined using the model. Some of the predictions have been tested and correlate well with experimental results, obtained in the laboratory. Findings show that a minimum airdeck length is needed to realize any benefit from the application of airdecking in production blasting while the process can enhance the shock energy provided by non-ideal explosives significantly, bottom initiation of charges is beneficial to fragmentation and the aspect ratio for cratering charges can exceed the traditionally accepted ratio of 6. Regarding timing, in the ease of cratering charges, true simultaneous initiation shows beneficial results for the volume of blasted rock; however the accuracy required for practical detonators is very high. Fragmentation improves after a certain delay time while the optimum can be achieved at a range of delays. Timing affects muckpile shape; however it appears that subtle differences in delay times do not have a significant effect.

Jan 1, 1997

By Dale Preece

In the late 1970’s and early 1980’s substantial resources were devoted to research focused on producing oil from the vast oil shale reserves in the western United States. Since the oil is solidified in the pore space of the shale, extracting it in production level quantities presented monumental technical challenges. Major advances were made in the methods used to extract oil from the shale in large quantities. Extraction methods evolved to culminate in the underground in-situ retorting process. In-situ retorting relied on explosive blasting of the shale to fragment the rock and induce sufficient porosity and permeability for a burn front to propagate through the oil shale. That burn front consumes some of the oil and liberates a substantial portion of it (~30%) for collection and further processing. Oil shale retorting is a blasting intensive process where the entire retort is rubblized in one very large, delay timed blast. Retort 7 in Western Colorado consumed 540,857 lb of slurry explosive to rubblized 348,940 tons of oil shale. Current rock blasting fragmentation predictive capabilities have evolved substantially since these retorts were designed and tested. It is the purpose of this study to simulate the explosively induced fragmentation of oil shale using state-of-the-art computer codes and material models and to infer retort design implications for future development.

Jan 1, 2007

By J. A. Rodgers, K. C. Whitaker

The time domain during which an explosive detonates and causes rock to fragment and displace is on the order of tens of milliseconds. Because of this, the dynamic processes that occur during this time frame often become a source of confusion when trying to analyze the performance of explosive products in decked blast designs. As an illustration, the authors have experimentally examined explosives malfunction in decked blasts through state-of-the-art measurement techniques. The interaction of explosive products and blast geometry was examined in detail using the analysis of a series of decked blastholes. Explosive and initiator malfunction in decked blasts is often considered to be entirely the result of insufficient inert decking material, however, it is shown that rock properties and dynamic burden conditions may have a significant impact on decking performance. The successful application of deck-blasting technique for control of ground vibration amplitude relies on an understanding of the true dynamic performance of the blasthole.

Jan 1, 2000

By Kenneth Faroni, Catherine Aimone-Martin, Thomas Gelormino

A blasting improvement program began in 1985 at two traprock quarries in Connecticut to reduce the levels of ground motions and airblast measured at residential structures surrounding the operations. The quarries are situated within town limits, adjacent to a number of historical and other structures. Although blasting vibration amplitudes were found to be far below those that could produce cosmetic defects in structures, they were perceived to be the cause of structural defects observed by homeowners. Based on a comprehensive * review of blasting practices in place during1985, an extensive vibration monitoring program was implemented. The initial study included the instrumentation of selected residential structures to record and analyze strains imposed within structures from quarry blasting, environmental changes, and from daily household activities. A comparison of the results was made with the results reported by the U.S. Bureau of Mines in 1980. The highest strain imposed in drywall from blasting (13 J_I strain) was 12% and 1% of the highest strain levels recorded for normal household activities and temperature changes, respectively. The present philosophy in production blasting is to attempt to keep vibration amplitudes as low as practical by implementing state-of-art blasting control techniques. Currently, blasting seismographs are placed in a circular manner around each quarry, providing production blast vibration records for 360 degrees of coverage at distances of 2500 to 4000 ft. from blasting operations. Seismograph and production blast records are analyzed each year and become part of a Blasting Improvement Plan submitted to the local zoning commission as part of the annual operating permit process. This paper summarizes the results of previous vibration monitoring programs and outlines the modifications made to blasting practices to minimize the levels of ground motions and airblasts. The public relations efforts and standard corporate procedures used by company personnel to address all blast related complaints and alleged damage claims since 1985 are also discussed.

Jan 1, 2000

By Jonathan Zimmerling, Rob Alkins

The model of waves emanating from a blast hole proposed by Heelan, and further developed by Blair and Minchinton, provides an approximation of particle motion in an isotropic, continuous and homogenous medium caused by a cylindrical pressure source. Previous work in the literature shows that the shapes of the peak strain and peak particle velocity contours generated by this model are influenced by priming location. This paper presents the results of experimental investigations into the effects of priming position in an explosive column and the resulting shape of the surrounding stress and particle velocity fields. Fifteen emulsion charges were detonated in a limestone quarry, of which eight were bottom primed and seven top primed. The charges were fully confined, with no breakout to any surface. Particle velocity was monitored using tri-axial sensors coupled to the rock using cement, and pressure sensors were placed in water filled boreholes for fourteen of the experiments. Statistically significant differences in peak pressure for bottom and top primed shots were observed. Blair and Minchinton developed two pressure source functions, one of which is scaled using the charge weight scaling law. New models of the explosive pressure source are developed and compared to those found in the literature. These models are directly calibrated by predicting the peak velocities achieved at the known locations of the velocity sensors, then minimizing the residual sum of squares between the predicted and observed peak vibration values. Due to the complexity of the model the residual sum of squares cannot be minimized using standard non-linear optimization techniques, so a stochastic, agent based global optimization method is employed. Models are then cross validated by comparing the relative predicted differences in stress between bottom and top priming position to the observed differences.

Jan 1, 2013

By R Yang, D B. Kay

"Blast vibration control is of vital importance for tunnel blasting in urban environments. A vibration model with multiple seed waveforms (MSW) as input for a point of interest was developed in recent years by one of its authors. The MSW blast vibration model has been applied successfully in open cut and quarry blasting situations. From the literature, it appears that there may not be any seed wave-based vibration modelling work for tunnel blasting.A project was conducted to test the MSW model for tunnel blast vibration. A series of tunnel blast rounds were fired and tri-axial vibration waveforms from the blasts were recorded with several seismographs at distances ranging from 10 to 100 metres from the blasts. Seed waveforms were collected and the charge weight scaling law for the signature hole PPV were established.The MSW model is applied to tunnel blasting and specific issues associated with tunnel blast vibration addressed, such as variable effects of confinement and screening to vibration during a blast round. The capability of the model in terms of the PPV and frequency prediction is demonstrated in the paper. The paper demonstrates that the MSW blast vibration model is a useful tool for managing tunnel blast vibration with the potential to optimise round by round design in terms of managing the vibration below the limit while maximising tunnel advance rate."

Jan 1, 2011

By A K. Raina, P B. Chourdhury

Flyrock is the unwanted throw of rock fragments to excessive distances in opencast blasting. The incidence is relative in nature incorporating the distance of objects of concern like structures within and outside the mine, equipment within the mine & near the blast and persons within and off the mine. Several attempts to predict and defi ne fl yrock made worldwide could not address the problem since the phenomenon is not a regular feature in blasting. This probabilistic nature of fl yrock allows for risk calculation. CIMFR, India developed a Factor of Safety based risk criterion (10, 14) for evaluation of throw/ fl yrock in opencast mines that incorporates all the above in terms of distance and allowable limit of throw – which in turn determines the risk. The criterion provides the blaster a tool for mathematical evaluation of fl yrock risk in terms of a Factor of Safety and threat ratio (defi ned for the 1st time), thereby enhancing confidence when blasting. The method is easy to use and has been applied to several mines in India and the results are signifi cant. This paper details the evolution of the concept and its application in three limestone mines of India and the results obtained. The application of the method for defi ning a fl exible danger zone is also discussed.

Jan 1, 2008

By Tim A. Beattie, John R. Grant, David L. Kennedy

After many years of research, ICI staff have developed a numerical modelling system for the study of detonator/primer/explosive configurations. Results from this work clearly identified that current primer designs were not as effective in delivering their energy potential as needed. Alternative designs were evaluated and several prototypes, all essentially spherical in shape, were built for testing. Results have shown a significant improvement in various aspects of primer performance, including omni-directional pressure transferral and increased energy release rates. Reliable, high performance priming of explosives is now achievable for a much wider application range.

Jan 1, 1991

By Qingshou Chen, Paul N. Worsey

It has been recently argued that rock strength has little effect on the final results of pre-split blasting and is of only minor importance when blasting rock in general. However, it can be shown that the maximum borehole separation for optimal perimeter blasting results with constant borehole and loading configuration is strongly dependent on the tensile strength of the rock.

Jan 1, 1986

By Dennis Dobson, Keith M. Henderson

Lone Star Industries, Inc. in Cape Girardeau, Missouri operates an open pit mine to produce limestone for its portland cement manufacturing plant. The present mining method, for safety and legal reasons, requires a set back from the property line, a berm, sloped overburden, and vertical rock walls with catch benches.

Jan 1, 1997

By A Lance McAnuff, Marcus V. van Bers, Andrew Curic

During the summers of 1992 and 1993, blasting operations were carried out to effect the crossing of two of Canada's better known game rivers, the Nipigon and Winnipeg, in connection with the completion of a third natural gas utility across north-western Ontario. The Nipigon River, crossed in 1992, involved a single fast-flowing channel while the Winnipeg River, crossed in 1993, involved three separate channels.

Jan 1, 1994

By R C. Berglund

Since the Republic Mine began production in the mid 1950's, drilling and blasting practices have continually changed. In recent years, progress has been achieved through the development of more precise blast engineering methods, in greatly increasing the use of non-water resistant ammonium nitrate explosives, and in changing to a non-electric in-hole delay initiation system. Also, recent experience indicates that ammonium nitrate fueled with nitropropane and methanol is a viable substitute for aluminized AN-FO.

Jan 1, 1980

By Sushil Bhandari

Presented here is the simplified process of fragmentation of homogeneous rocks by blasting based on experimental studies. Small scale single hole blasting experiments on jointed limestone are described. Results show that directions of joints overshadow the degree of fragmentation and also influence the remaining rock. The possible influence of joints on the process of fragmentation of non-homogeneous rock by blasting is also discussed.

Jan 1, 1983

By Thomas A. Simpson, Yung-Kwaun Jow, Dennis L. Gamble

Construction of the $200 million Riverchase Galleria Mall in Hoover, Alabama was started in early 1984. The construction area consists of about 70 acres. The extensive building complex requires heavy concrete foundations which have to be poured during the early stages of construction and on a nearly daily situation so that contractual agreements can be met on a timely basis.

Jan 1, 1985

By Jaki M. Wilson, Neville T. Moxon

The detonation pressure of ANFO can be significantly reduced by the addition of low density materials such as polystyrene, bagasse, sawdust or perlite. Laboratory and field test results have shown that homogeneous mixtures of these low density explosives can be produced in a bowl truck and loaded into a blasthole without segregation. The detonation pressure of the mixture can be altered to be more compatible with the material in which it is being used by varying the quantity of low density additive incorporated into the mixture. Field results have shown that these low density explosives can lead to significant cost savings without compromising fragmentation or production.

Jan 1, 1989

By Goran Cirkovic, Zvonimir Ester, Josip Krsnik

During the reconstruction of the motorway Zagreb-Krapina three reinforced concrete bridges were demolished, for their width was not adequate for the new motorway. Demolition of the three bridges was carried out by blasting as duration of the traffic cut on the motorway and the railway was limited to maximally 4 hours. During that period of time the demolished bridges had to be removed. Therefore, very tiny granulation was requested suitable for loading and not endangering the surrounding structures. Before each of three main blasting, trial blasting were carried out including the seismic measurements registering the seismic effects. The nearest residential building was at the distance of less than 30 m from the place of blasting. Additional difficulty was the fact that by each of the three bridges there is a new bridge, with minimal distance between the old and the new bridge being 30 cm. As each of the bridges is of different construction and of various thickness, particular blasting technique has been prepared for each one of the bridges.

Jan 1, 1997

By Claude Cunningham

AEL has been developing electronic detonators continuously since 1986. It launched its first system for opencast mining in 1993, and now has two distinct product lines. The path has not been without great difficulty, but the determination to persevere was always buoyed by the strong encouragement of customers who experienced the transformed blasting results, as well as a clear vision of the enormous intrinsic value of the concept. The path of growth to dominant global supplier is traced through the separate application channels of coal stripping, quarrying, massive mining, opencast mining and narrow reef mining, to the first allelectronic detonator demolition blast in June 2001. Reasons for the slow coming to market of this highly desirable concept, which often coincide with reasons for the demise of various other systems, include the difficulty of safely mating electronics and explosives in a low cost environment; the extreme difficulties of achieving proper connection under mining conditions; the rapid rate of evolution of the technology, and the safety concerns raised by various accidents and incidents along the way. ED.s are now established as the way forward and are set to displace other systems in all serious applications. There is place for both programmable and pre-set delay systems.

Jan 1, 2002

By Scott G. Giltner, Paul N. Worsey

During the short duration of an explosive blast, many events occur which are too quick to be detected or observed in detail with the naked eye or by normal photographic techniques. Through the use of "hightech", high speed video, many of these events can be observed, instantly played back and recorded for later use. The use of a Spin Physics SP 2000 Motion Analysis System at a blast casting operation is presented. The variable range of recording speeds offered by the SP 2000 allowed it to be used for examination of different areas of blasts. At its maximum full frame rate of 2000 frames per second the SP 2000 can easily pick up the flame front as it travels down a nonel tube and the flash from the surface delays as they fire. The system was used for a variety of tasks including, but not limited to,the determination of delay accuracy to within 0.5 ms, the velocity and trajectory of the faces during blasts, and pinpointing geological problem areas. The effectiveness of the system as used on site is discussed along with detailed method of set up, recording, playback and data processing. Other details including site specific environmental and lighting problems are also covered.

Jan 1, 1986

By L D. Santis, L Wardrip

This paper begins with a summary of the development of the sheathed explosive charge from it's conception by the Bureau of Mines in 1981 through the evaluation of its safety, culminating in revisions to the Code of Federal Regulations (CFR), Title 30, Parts 15 and 75 which provide for its approval as a permissible explosive and safe use in underground coal mines. In 1989, Austin Powder Company decided to market a sheathed charge and proceeded to develop a commercial version which they call the Rock*Buster. The Rock*Buster was tested by the Bureau of Mines and subsequently approved as a permissible sheathed explosive unit by the Mine Safety and Health Administration (MSHA). Marketing of the Rock*Buster began in the Spring of 1990. In May 1990, the Rock*Buster was first used in an underground coal mine, Jim Walter Resources' (JWR) No. 4 Mine in Brookwood, AL. Trials with Austin's units were impressive. Representatives from MSHA, the State of Alabama, JWR, the United Mine Workers, and other local mining companies observed the charge break large boulders on the surface. Later, the charges were used underground to break large rocks from a roof fall that were obstructing ventilation. During its first week on the job, the Rock*Buster reduced the downtime experienced on JWR's longwall sections by quickly taking care of problem roof falls which halt operations.

Jan 1, 1991