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By Jessica M. Wempen, William G. Pariseau, Michael K. McCarter

"Quantitative analysis of mine-wide subsidence at the kilometer scale and details of stress distribution about an advancing longwall face are estimated using an adaptation of the finite element method. The method is well suited to the tasks at hand. For greater realism, variability of strata properties is taken into account as are the effects of joints and cleats on elastic moduli and strengths. Evolution of pillar stress and entry closure remote from the face is readily quantified in a series of analyses that simulate face advance. Computed results compare favorably with the evolution of closure measurements about an instrumented pillar in a two-entry headgate. The appropriateness of the finite element method is confirmed. This method is based on first principles that avoid empirical schemes of uncertain applicability and numerical models “calibrated” by fitting computer output to mine measurements.INTRODUCTIONMine-induced seismicity is intimately related to strata mechanics associated with longwall coal mining and room and pillar mining, as well. Strata deformed beyond an elastic limit often tend to fail rapidly by brittle fracture and, thus, to emit acoustic signals in the form of elastic waves. Understanding the induced seismicity in coal mining offers the potential for early warning of hazardous conditions. Many years of experience with seismic phenomena associated with hardrock mining suggest considerable complexity should be expected. However, recent coal mine studies (Pariseau, 2014; Pariseau, 2015; Pariseau and McCarter, 2015; Pariseau and McCarter, 2016) have shown high correlations of seismicity with element failures in finite element simulations. The main lesson learned from these studies is one elaborated by Iannacchione et al (2005); deviation from normal activity is an early warning of ground control difficulty. For example, an abrupt increase in seismic event rate, or equivalently, an increase in element failure in finite element simulation of panel advance, is a cautionary indication for ground control. Present and past study results demonstrate the effectiveness of finite element simulations for mine design and early detection of potential ground control issues."

Jan 1, 2018

By G. C. Xiao

A database, incorporating historical data from British mines, to study the factors affecting inflows from proximate aquifers into longwall workings, showed that a main casual factor was the immediate roof strata lithology. When this comprised principally stronger sandstone, there was a tendency for periodic inrushes associated with face weighting. This phenomenon is explained by the collection of water in bed sepa¬ration cavities, where free water connected to a high pressure head aquifer source, may be trapped.

Jan 1, 1990

By D. W. H. Su

This paper presents the results of ill situ horizontal stress measurements using a Minifrac system in several northern Appalachian coal mines. The effect of stress magnitude and orientation on longwall gate entry stability was analyzed using a series of three-dimensional finite element analyses. The best headgate stability is achieved if the maximum horizontal stress is aligned with the direction of longwall retreat or if the panel is oriented such that the maximum stress relaxes over the headgate due to the presence of the newly formed gob. The degree of horizontal stress damage to longwall gate entries depends largely on the stress magnitude and roof geology. Accurate assessments of support or design techniques which may mitigate longwall headgate or tailgate instability in areas of thinly laminated roof and high horizontal stresses must account for the in situ horizontal stress state and site specific roof geology. The ability to measure stresses and map geology is thus essential to prevent ground control failures at the longwall headgate.

Jan 1, 1995

By C. Thomas Blevins

This paper is intended to be a hands on experience account about ground control in a Southern Illinois coal mine. Its aim is to show how a combination of real world mining practices and constraints along with practical engineering theory mesh together to formulate a ground control program in adverse conditions. These conditions - your typical localized slips, splits, rolls, clay intrusions, water, changing types and thicknesses of materials, etc. - being amplified by a very strong horizontal stress field. A review will be made about the formation of the overall ground control plan and to what degree it has been successful. A presentation of the various roof control systems and their component parts, how these systems were developed, and the theory behind them will be made. The pointing out of some of the flaws that we found in the components, installations, and/or theory will be part of this presentation. A brief look at some of the efforts in the following items will be made: quality control of the roof control products; using the computer to help keep track of roof control information and soliciting help from various universities, governmental agencies and consultants to give different perspectives to the problem.

Jan 1, 1984

By M Nombe

Based on the analysis of a case study at POWELTON No.2 MINE, it was determined that mine stability problems had occurred due to floor softening. A fireclay (underclay) layer in the immediate floor was softening after coal extraction and failing under pillars load. The thickness of soft floor was considered as the governing factor in the determination of the magnitude of floor displacement. The effect of floor thickness on floor displacement was evaluated by creating seven models that were input into the LAMODEL program. The properties of the soft floor were determined from a bearing capacity test performed in the Mains close to the area where mine stability problems had occurred. Moisture increase was considered in the reduction of floor bearing strength. Various strain-softening properties were allocated to the materials representing the soft floor. The LOW GAP POWELTON No.2 MINE was modeled and LAMODEL program was used to determine stress and convergence on both the coal seam and the fireclay seam. The results of critical stress and convergence obtained from modeling were compared with the actual floor failure area in the mine.

Jan 1, 2002

By Stephen P. Signer

A method to assist in the evaluation and selection of roof bolts using in situ measurements of roof bolt loading has been developed by researchers of the Spokane Research Center, National Institute of Occupational Safety and Health. Both axial and bending forces are measured by strain gauges at many locations along the length of fully grouted bolts during various stages of mining. This information is then used to ( I) predict bolt loading for variations in bolt spacing, grade, and diameter, (2) calculate the design changes necessary in zones where bending loads are high, and (3) determine if bolt length is adequate. Results from several case studies of full-column bolt loading in coal mine gate roads are used to illustrate the design method. This knowledge will give design engineers a tool for the selection of roof support systems that will improve underground safety by reducing roof bolt failures.

Jan 1, 1997

By S. MacGregor

The role of horizontal stress, its orientation and magnitude, in defining the behaviour of strata in underground coal mines has been well established. Poor panel layouts have led to gate end stress concentrations, roof falls and lost production. The ability to define the horizontal stress regime over a mine site has historically been limited to point measurements, in part due to technology and cost. Recent advances in the application of geophysical tools, notably the acoustic scanner (borehole televiewer) have resulted in a new technique to conduct stress measurements. By quantifying the nature of borehole breakout and the mechanical properties of rocks in which they occur, this technique provides the ability to: obtain a vastly greater number of measurements, both at different depths and spatial distribution, than other techniques such as overcoring or hydraulic fracturing readily obtain depth versus stress relationships define geotechnical domains on the basis of stress direction and in-situ stress magnitude for mine planning purposes This paper presents an overview of the technique and presents case histories in its application at a mine site in the Sydney Basin, Australia.

Jan 1, 2002

By Yoshiaki Fujii

Displacement Discontinuity Method (DDM), which was originally developed by Crouch,S.L., is a powerful tool to calculate mechanical disturbances due to tabular excavations. Three topics on DDM applications to strata control problems in Japanese deep coal mines are described. First, is numerical simulation of microseismicity induced by longwall mining in Horonai Coal Mine. Microseismicity in the mine had been monitored by a mine-wide seismic array. Location of microseismic events and intensity of seismicity were well simulated. In the simulation procedure based on DDM, first, zones where a failure condition is satisfied by the advance of mining are detected. Then, the seismic moments, which indicate the intensity of seismicity, at the failure zones are evaluated. Second, is prediction of the shaft damage due to mining in Sumitomo Akabira Colliery. In this mine, the limit angle of the shaft pillar was changed from 600 to 800 to increase the amount of minable coal volume without increasing mining depth. Displacement of the shaft axis has been measured to assess the damage due to mining around the shaft pillar. In the calculation based on DDM, a fault intersecting the shaft and the ground surface are considered. Observed and predicted displacement of the shaft axis agreed well. Third, is the roadway deformation in Taiheiyo Coal Mine. Attainable maximum stress for a roadway was calculated considering three faults intersecting the roadway. It was realized that the roadway's convergence is related to the calculated stress by simple equations.

Jan 1, 1992

By J. R. Stoltz

To date, there has been limited formal research dealing with the use of Mobile Roof Supports (MRS) for pillar recovery. This paper, which is a portion of a larger project, presents convergence data from 4 different mine case studies. MULSIM was used to create a numerical model. The resulting information from this model was then compared to the actual measured values. MULSIM was also employed to analyze the industry-accepted pillar/barrier layout for mining underground reserves with the Joy Highwall Mining System. This layout was examined for both a low cover and a high cover extreme,

Jan 1, 1999

By Andy L. Shaffer

A novel liquid settlement system (LSS) was installed in advance of mining at a western United States (U.S.) longwall mine to measure total roof sag from the time of cutting to days after mining during gate road development. The system was used to compare differences in roof sag between conventional place-change mining using a Joy continuous miner and a Fletcher roof bolter and mining using a miner-bolter. The LSS was installed with an intrinsically safe, miniature data acquisition system (MIDAS) to record roof response at four locations in the same gate road. The system utilized pressure transducers to measure roof sag by the principle of falling head (fluid pressure) in fluid-filletubes installed in the immediate roof. Details of the LSS design, installation, data collection, post-processing, and future applications are discussed.

Jan 1, 2014

By Guo Wenbing

"INTRODUCTIONThere is a great amount of coal (about 140 billions tons) left unmined under the surface structures, water bodies, railways (referred to as the “three-body”). Coal mining under “threebody” especially that under surface structures has become a major problem in the mining area. The key problem of mining under surface structures is to control overburden strata and surface movements. At present, the major surface subsidence control methods are strip pillar mining, backfilling mining method, room and pillar mining, grouting of bed separations, harmonic mining, and so on. Wongawilli mining method is a high-efficient shortwall mining method developed based on the room and pillar mining, and named after the first successful trial in Australia “Wongawilli” coal seam. The room and pillar mining equipment such as continuous miner is employed in this method. Its major advantage is flexible face layout. It can be used to mine the small wedge coal blocks and those that are difficult to be mined with retreat longwall mining method. It requires less capital investment, short lead time for production, flexible equipment operation and face move and high productivity. It has been applied in some China’s coal mines.The “Wongawilli strip coal mining technology” is a new coal mining method for mining under surface structures. It combines the strip mining longwall layout and Wongawilli high efficient mining technology. This technology can fully utilize the advantages of both the strip pillar and Wongawilli mining methods, and overcomes the disadvantages such as frequent face move, and low mining efficiency in strip pillar mining, and poor ventilation condition and poor long-term stability problems of coal pillars. In this paper, the Wongawilli strip mining method was designed for Wangtaipu mine and its feasibility was studied using numerical modeling and surface subsidence prediction.Geological and mining conditionsAt present, most of the No.15 coal seam reserves totaling 377.07 million tons in Wangtaipu mine are located under surface structures. In order to mine the coal under the surface structures, the Wongawilli strip mining method was employed. An appropriate panel was selected for trial and the surface movement monitoring lines were set up. The trial area is located in panel XV2214 (East) ( re 1). In this area, the floor elevation of coal seam is +634~646m, the surface elevation is +810~817.5m, and the average depth of coal seam is about 174m.The average panel length is 282m and average panel width is 73.5m. The seam dips 1~3° and is 1.8~2.5m thick with an average of 2.15m. The roof and floor rock characteristics are shown in Table 1."

Jan 1, 2015

By Ed Van Eeckhout

As part of a U.S. Bureau of Mines-sponsored project on the utilization of "stiff' backflll to minimize potential rock burst hazards, a finite element study was undertaken to predict stresses and displacements around a stope mined up from the 5400 level of the Sunshine mine, Kellogg, Idaho. This stope was to be backfilled using a high-modulus fill. In preparation for that configuration, certain instrumentation was installed near the 5400 level to monitor stress changes. Due to untenable economics, only 2 cuts of the stope were ever made. This paper presents the results of the instrument readings taken during the first cut and compares them with the numerical predictions, as well as presents the modeling results of closure and fill stresses in the stope if it had been mined.

Jan 1, 1984

By Yunqing Zhang

Weak shales refer to those with lower strength, thinly- laminated structure, sensitivity to moisture and weathering as well as significant time dependent behavior. It has been said that many future coal reserves with good quality have weak immediate roofs. Therefore their geo-mechanical properties and behavior must be known before an appropriate support plan can be designed. In this study, four types of shales collected from underground coal mines were tested in the laboratory. Their modes of failures in underground were observed and correlated with their lab behavior. The failure mechanisms of thinly-laminated weak shales were analyzed by the means of numerical modeling.

Jan 1, 2004

By Francis S. Kendorski

Rock reinforcement has been in widespread use and generally has been accepted in underground mining and tunneling since the 1950s. The first rock reinforcement technologies employed were mechanical anchors such as split wedges or expansion shells with 5/8-inch-diameter steel bolts. Failures occurred in weak strata which provided poor anchorage or in ground with corrosive waters. Friction rock fixtures consisting of relatively thin-walled tubes have been in use for about 15 to 20 years. While generally performing adequately, longevity problems have developed from corrosion in water bearing ground Longevity of rock reinforcement is much enhanced with grouted bolts. Portland-cement-grouted rock reinforcement has been in use since the mid-1950s, primarily in funneling and other civil engineering underground construction. Tests of decades-old installations have revealed few problems except in ground with aggressive waters. Polyester-resin-grouted rock reinforcement was introduced in the United states to musing in the late 1960s and to tunneling in the early 1970s. Experience from 30 years of resin-grouted bolt installations and field tests have identified longevity problems associated with degradation of steel reinforcing bars, but in generally unusual situations. Improvements continue in resin chemistries, packaging, corrosion protection, grout quantities, and mixing and distribution in the drilled hole to achieve long-term performance. Specific case histories cited with resin- or Portland-cement-grouted rock reinforcement longevity or performance problems, upon close examination, reveal that the causes of the problems were qualify control procedures being inadequate and not in accordance with good practice. Manufacturers' recommendations and engineering specifications, if followed in the field, and with competent inspection and supervision, would have prevented must, if not all, reported longevity or performance difficulties.

Jan 1, 2000

By Kot Unrug

For the purposes of underground mine design, twelve cores of the Springfield (V) Coal (Pennsylvanian) roof and floor were retrieved. Each core was photographed, described fresh in the barrel, and the rock quality designation (RQD) was measured. Cores were wrapped in plastic and delivered to the rock mechanics lab. At the lab RQD was remeasured and new photographs were taken before running geotechnical tests including weatherability. Significant differences in barrel RQD's vs. lab RQD's have been noticed in spite of careful handling. The drill site RQD is generally used to calculate geotechnical results, but in some types of coal measure rocks, further fragmentation of core takes place with slight changes of moisture content, which occur even in well wrapped core. This creates a dilemma which RQD should be used for support design. Rocks around excavations are exposed to the significant changes in moisture content due to the seasonal weather changes and related fluctuation of humidity of air ventilating a mine. Therefore, it appears to be more realistic using laboratory RQD which corresponds closer to the actual rock condition around the excavation. Weatherability test, developed for characterization of time dependent behavior of rock exposed to fluctuations in moisture content, is thought to be related to the above-mentioned changes of RQD. In weak shales, mudstones and claystones which weather rapidly, it is essential to characterize their future behavior in the pre-mining stage. This can allow for a realistic design of primary, and particularly secondary support in coal mines, especially in coal fields where such geologic conditions exist.

Jan 1, 2003

By Jesse Puller, Ken W. Mills, Owen Salisbury

"An underground coal mine located in New South Wales has a target coal seam located 160-180 m deep directly below a 16-20 m thick conglomerate unit that has been associated with significant periodic weighting events on the longwall face. As part of the investigations to better understand the causes of periodic weighting at the mine, inclinometers capable of measuring horizontal shear movements through the full section of the overburden strata were installed ahead of mining at two locations approximately 1 km apart above the centre of two longwall panels. These inclinometers were monitored as the longwall approached each site. This paper presents the details of the installation, the results of the inclinometer monitoring at both sites, and the insights that these measurements provide for overburden behaviour about longwall panels.Horizontal shear movements were observed to develop on shear horizons that correlate closely across the two sites suggesting a mechanism that is consistent across a large area of the mine. Shear movements were observed to develop on a single horizon near the top of the conglomerate strata that was mobilised almost immediately after initial formation of the longwall goaf at a distance of 425 m ahead of the longwall face. The direction of horizontal movement was consistent with the relief of the major principal horizontal stress. As the longwall face approached each inclinometer, other horizons within the upper part of the overburden strata begin to shear with the upper strata moving toward the approaching goaf more than the lower strata. Within the last 30 m of longwall approach, tilting of the strata associated with the increase in vertical subsidence toward the extracted goaf caused a change in the style of deformation with tilting and reverse shear offsets.INTRODUCTIONLongwall mining is recognised from subsidence monitoring, surface extensometer measurements, and various other observations to cause significant disturbance to the overburden strata directly above the extracted goaf of each longwall panel. Disturbance to the overburden strata beyond the limits of each longwall panel is not so well understood. Subsidence monitoring indicates that horizontal movements beyond the edges of the extracted longwall panel are generally greater in magnitude than vertical subsidence and horizontal movements may extend up to several kilometres from the edge of the panel in some circumstances (Reid 1998, Reid 2001, Hebblewhite et al 2000, Mills 2001, Mills 2014). The mechanics of how these movements are accommodated within the overburden strata is only poorly understood and there are few direct measurements."

Jan 1, 2015

By Stephen C. Tadolini

Cable supports offer several advantages over traditional secondary support methods. Cable supports enhance stress redistribution to pillars and gob areas, minimize or eliminate timbers and cribs which reduce ventilation capabilities, eradicate material handling injuries related to the placement of crib supports, and provide a cost-effective alternative to secondary support. The U.S. Bureau of Mines has designed and installed cable supports to improve the stability of tailgate entries in an underground western coal mine. Two entries closest to the Iongwall panel were solely supported with high-strength cables installed with cement grout. Basically, with modifications in the intersections, 360 ft of roadway nearest the longwall panel was supported with two rows of 22-ft-long cables installed on a 7-ft spacing. Approximately 250 ft of a second bleeder entry was supported with two rows of 16-ft¬long cables installed on a 7-ft spacing. Individual cable loads were monitored with hydraulic U-cells and pressure pads. The roof behavior was simultaneously monitored with differential magnetic sag stations and closure meters on 25-ft spacing during longwall panel retreat to evaluate the response of the immediate and main roofs. Cable supported gateroads appear to be a viable alternative in secondary support when compared to wood timbers and cribs. This paper describes the theory, application, and advantages of cable supports and presents the results of the mine measurements made to assess the cable performance during the retreat process of longwall mining.

Jan 1, 1993

By Leo Gilbride

Western U.S. longwall operators face increasing challenges with optimizing ground control and productivity as mines reach greater depths and coal bursting hazards increase. Some western U.S. mines, many known to be bump-prone, achieved a successful balance between ground control and productivity by transitioning to side-by-side longwall panel mining combined with a yield pillar gateroad system. With this design, development footages could be minimized and pillar bumping averted by controlled yielding at moderate depths, generally in the range of 450 to 600 m. Over the past four decades, the yield pillar system has won wide acceptance among western mines facing pillar bursting hazards, particularly those in the Wasatch Plateau and Book Cliff coal fields of central Utah. However, recent attempts among the deepest Utah operators to mine side¬by-side panels with yield pillars at depths in excess of 600 m have been met with mixed success and, in some circumstances, with serious difficulty. Challenges include violent face bursting and excessive tailgate convergence outby the face, which can be crippling to ventilation. The use of interpanel barriers, i.e., barriers left between longwall panels, offers one possible solution to mining under deep cover with bump-prone geology. Interpanel barriers have already been adopted by Utah's deepest longwall mine, and others are considering their use. The geomechanical implications of mining with and without interpanel barriers, and the competing tradeoffs between ground control and ventilation are discussed.

Jan 1, 2004

By Christopher Mark

Despite more than half a century of experience with roof bolting, no design method has received wide acceptance. To begin to improve this situation, National Institute for Occupational Safety and Health (NIOSH) conducted a statistical study of roof bolt performance at a number of mines throughout the U.S. Case histories were collected from 37 mines with a variety of roof bolt types and patterns in a wide range of geologic environments. Performance was measured in terms of the number of roof falls that occurred per 10,000 ft of drivage. The study found that roof falls are rare when the roof is strong and the stress is low, even with light roof bolting patterns. The focus of this paper is on the more difficult conditions, where the roof is weaker and/or the stress is higher. Analysis of the results led to guidelines that can be used to make preliminary estimates of the required bolt length, capacity, and pattern. The guidelines are based on the depth of cover (which correlates with stress) and the roof quality (measured by the Coal Mine Roof Rating (CMRR), and the intersection span. Another contribution is a formula for estimating the horizontal stress level in the eastern U.S. coalfields as a function of the depth of cover. The design guidelines are currently being implemented into a computer program called Analysis of Roof Bolt Systems (ARBS).

Jan 1, 2001

By Larry Stolarczyk

A clear vision of the future coal mining industry was developed into a hierarchy of technology needs by the National Mining Association (NMA) and the Chief Executive Officers of the mining industry. Although improvements in safety and environmental factors were the main drivers in the technology roadmapping workshop sponsored by the Department of Energy, the agile mining machine of the future must efficiently extract coal from deeper, thinner, and more geologically complex coal beds. One of the challenges will be to develop sensors and software that enable clean coal cutting in a changing geologic environment. The roadmap identifies imaging ahead of raining and horizon control within the top ten needed technologies. For these technologies to be adopted by the mining industry, they must be proven to be effective while driving down mining cost and risk. This paper describes how three-dimensional imaging ahead of mining and horizon sensors enable improved ground control and safety in the mining of underground coal.

Jan 1, 2003