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The areas of impact when employing high productivity long wall systems are reviewed and the financial implications of the most significant areas highlighted. A distinction has been made between availability and utilization. The need for more efficient delay recording, together with increasing control and utilization of the systems has been identified and the measurability of the latter discussed. The increased use of electronic delay reporting direct from the operating unit as the basis for operational control and a pre-emptive maintenance philosophy is seen as an important area of achieving higher performances from existing long wall production systems and Configurations.

Jan 1, 1988

By Hawes GW

Until 1980 copper, lead and zinc sulphide slurries have been success- fully dewatered for rail and sea transport for many years at the Rose- bery site of North Broken Hill Holdings Ltd. utilizing conventional vacuum disc filtration systems. An upgrading and mill expansion program completed in 1981, which also permitted the introduction of ore streams changes, had resulted in difficulties dewatering copper and lead sulphide slurries to comply with transportable moisture limits. Following an extensive investigation which included both laboratory and pilot plant testing a program was commenced to replace the 2 vacuum disc filtration systems with 2 pressure filtration systems for use on copper and lead slurry dewatering and also to retain other existing vacuum disc filters as standby. An analysis of mill operations performance resulted in slurry storage tanks with a capacity equivalent to 20 hours of normal production being incorporated into the project. The pressure filters are mounted above the concentrate stock- piles. A sealed sloping floor incorporating launders is used to prevent any accidental contamination of the concentrate from pipe leakages, spillage, or from water hoses used for clean up purposes around the area. The project was completed in 1985 and operating performance has been better than that predicted from testwork. Equipment availability at 95076 together with the slurry storage capacity provided results in minimal requirement for the standby vacuum filtration system. Some typical operating results are given.

Jan 1, 1988

Depressed prices for minerals will force the mining industry to became more efficient. The continuous conveying of pit product is one area in which savings can be made. Conveyors are available, or can be adapted to provide the flexibility and reliability required. Each conveying system will need to be custom designed to suit the particular requirements of the mine. The Australian mining industry must take the initiative and accept the challenge of the new technology.

Jan 1, 1986

Production scale experiment study was carried out in a limestone open-pit for testing the theory and method proposed by the author(Zou, 1987). The results of experiments indicate that the mathematical model and computer programs, which include the consideration of both the three dimentional distributions of the weak planes and the energy densities of explosion stress waves, reflect the physical process of rock bench blasting quite well. The predicted fragment distributions coincide well with the practical fragment distributions measured with the photo-image analysis method proposed by the author(Zou,1989). The paper "A Three Dimensional Mathematical Model for Calculating the Rock Fragmentation by Bench Blasting in the Open-pit"(Zou,1987), which was published in some conferences and journals, has interested some scholors and researchers. In order to test and improve the model, a group of production scale experiments were carried out in a limestone open-pit during 1986-1987. The procedure and results of the experiments are illustrated in this paper.

Jan 1, 1990

By Grady PO

The longwall panels at Clarence Colliery have experienced intermittent sudden weightings on the face that have caused some production delays. These weightings have typically been more severe on the wider faces. A program of surface subsidence and extensometer monitoring was undertaken above Longwalls 4 and 5 to investigate the behaviour of the overburden strata during longwall extraction on two faces of different widths.The monitoring indicated that a dome shaped zone of large downward movement extends up into the overburden strata to a height equal to about the panel width.

Jan 1, 1998

By Liu Z. C

Evans' theory for chisel shaped picks is well known in the field of rock cutting technology. It has been widely accepted as a good mathematical description of how coal and other rocks break under the action of a simple wedge or chisel. Subsequently, Evans proposed a corresponding theory for pointed shaped picks. Theory along with experimental evidence from the laboratory has consistently shown that chisel picks are more efficient than pointed picks. However despite such evidence, pointed picks continue to be the preferred shape in most practical cutting applications. Evans' theory for pointed picks was developed in an attempt to shed light on this apparent incongruity. The theory although predicting forces of the right order was found to be deficient in several respects. This paper examines Evans' theory for pointed picks and proposes changes to it, which brings the theory much more into line with measured data. The issue of the relative efficiencies of chisel and pointed shaped picks is also examined on a theoretical basis and the apparent incongruity is Resolved.

Jan 1, 1995

By D R. Swinbourne, Y H. Yang

Calcium ferrite slag has gained prominence in the copper smelting industry over the last decade due to the emergence of continuous converting as an established technology. As smelters move towards processing which is higher in intensity, more efficient and more environmentally acceptable, its use is likely to increase because it has technical advantages over conventional iron silicate slag, which include a higher magnetite-holding capacity, lower copper losses to slag and a lower viscosity. Calcium ferrite is currently the converting slag of choice in the Mitsubishi process at operations in Japan, South Korea, Indonesia, Canada and Australia, and in the Kennecott/Outokumpu flash converting process in USA. However, users of this slag have experienced problems in containment due to its highly corrosive nature and low viscosity. As use of this slag becomes more widespread the containment problem will assume greater importance. Consequently, work has recently been carried out to establish the mechanism of refractory attack and devise means to retard it. This work will be critically reviewed in this paper.

Jan 1, 2000

By Gillies A. D S, Lee A. H

Water is an integral component of a mining operation. To-date water management has received a low profile in the overall management of mining operations. To cost effectively meet the requirements of government environmental legislation the man

Jan 1, 1994

The problem of spontaneous combustion has long exercised the minds of Mining Engineers. The idea of inertising an area with a non combustible gas has seemed to be an attractive way to overcome the problem. Various agents have been tried but nitrogen has particular attractions and advantages. Britain adopted the idea from the German industry and found that it was particularly suitable for the conditions in British Mines. Over 8 years much development work has been done and specialist equipment has been developed as the requirements came to be better identified with experience. There is a continuing programme of innovation and the technique can be further developed in the future as a means of protecting the very heavy investments which are being made in today's large capacity, heavily capitalised faces.

Jan 1, 1988

Mount Isa Mines Ltd. annually extracts 5.6 million tonnes of copper ore from the 1100 Orebody. All production is by longhole open stoping, with an increasing emphasis on pillar recovery. Drilling and blasting prac- tices have been modified to allow more efficient pillar extraction, with the evolution of a "core and shell" approach. Blast design occurs at the stope design stage, while individual blast preparation is based on detailed ring plans. A programme of blasting research involving surface and under- ground vibration monitoring and fragmentation assessment has been car- ried out in conjunction with production personnel. Drilling and blasting practice in the orebody must continue to evolve with continued research, to suit changing conditions and take advantage of new technology.

Jan 1, 1988

By Bluck R. G

The Murray Basin is known to contain major deposits of heavy mineral sands and intensive exploration for new deposits is being conducted in Victoria, South Australia and New South Wales. The western Basin was well served in the Pliocene and Early Pleistocene by a variety of appropriate sediment sources, and potential coastal traps. Immature, fluvially-sourced sediments forming the Pliocene coastal complex of the Marmon-Jabuk Range in South Australia are part of a marginal marine assemblage containing a suite of economically important heavy minerals that include ihnenite, zircon, rutile and tourmaline. From a consideration of Pliocene palaeogeography and coastal dynamics, specific targets where concentrating processes are likely to have operated are identified in the South Australian portion of the Murray Basin. Such palaeo-environments include the down-drift, littoral zone of discrete foredunes or coastal barriers, the source area for transgressive dune complexes, tombolo facies, and intertidal shoals and sandbanks. Similar coastal processes are recognised for a preserved Early Pleistocene barrier complex.

Jan 1, 1990

A number of mines in Australia have experienced premature detonations caused by bulk explosives reacting with the rock type being blasted. Premature detonations are extremely high risk events as they are unplanned, occurring at any place, at any time, potentially resulting in high loss (personnel and equipment). Many Australian mines have also experienced spontaneous combustion where spilt explosive reacts vigorously with the rock type. Premature detonation in these cases does not occur due to the lack of confinement and the volume of explosive present, but these reactions could impinge on the surface initiation system and provide an early warning of future premature detonations. The explosive ground reactivity phenomena is not restricted to Australia with similar incidents being reported in North and South America, South Africa, China and South East Asia. All reported incidents have two common denominators, being the presence of sulphide rock types and nitrate based explosives. Both premature detonation and spontaneous combustion result from the same series of reactions of partially weathered sulphides that ultimately result in the violent decomposition of the ammonium nitrate based explosive. A number of relatively easily observable indicators can be used to assess a particular minesiteÆs potential for explosive ground reactivity. The presence of two or more of these indicators means that minesite personnel should contact their explosives manufacturer for assistance in determining if a problem exists and if so then developing strategies to overcome the situation. The paper describes the indicators as well as discussing, via a case study, the holistic approach required to efficiently develop a relevant æSafe and Efficient Blasting ProcedureÆ to deal with explosive ground reactivity problems.

Jan 1, 1999

A simple method of designing effective fill drainage systems for slurry backfill is presented. By using the proposed method, it is easy to calculate and predict the expected fill drainage rates or to provide additional drainage systems to accelerate the fill drainage. The fundamentals of hydraulic fill and an efficient method to determine its permeability is also explained. The safety in hydraulic filling and bulkhead stability depends totally on achieving effective drainage regime for the fill. This paper provides the basis for creating such efficient drainage regimes. The recent fatal fill bulkhead failures in Australia were the result of poor drainage from the respective fill masses, and therefore it is more important to provide suitable drainage arrangements to continue using hydraulic fill to the benefit of the mining industry. At present there is no procedure available to mine operators to estimate the expected bulkhead pressures to design a satisfactory bulkhead. Some mines are constructing bulkheads after their initial investigations carried out years ago. Other mines have simply borrowed the ideas from the pioneer mines and using in their areas. It is high time that we develop a rational approach to estimate the expected bulkhead pressures for the design of bulkheads. We need a simple model that could be understood and used by the mine operators on a day-to-day basis. This paper also presents a model to predict the bulkhead pressures for designing safe bulkheads.

Jan 1, 2002

By Browning E. J

The application of conventional dust control systems in British Coal mines has considerably reduced the incidence of pneumoconiosis. A number of new techniques have been developed involving extraction close to the cutting heads of mining machines which will be capable of controlling airborne dust with the greater intensity of production necessary in the present economic climate.

Jan 1, 1988

It is important to prevent the overload ing of mills being operated near maximum tonnage. Changes occurring during overload differ in their usefulness as guides to control action. The Primary Ball Mills of Bougainville Copper Ltd. provide an example of some of the problems and progess in avoiding overload.

Jan 1, 1978

By P Scott

Kaltim Prima Coal, an open cut coal mine located in Sangatta, East Kalimantan, Indonesia, operates two deep pits and two shallow pits with a truck and shovel operation. KPC produced 17 Mt of coal in 2002 by removing 120 Mbcm overburden. Geochemical investigations have indicated 20 per cent of total waste rock is potentially acid forming; ie it has the potential to create acid mine drainage (AMD). In the early years of the KPC operation, the presence of AMD had been observed in the mined out areas and in the waste rock dumps as a result of sulfidic waste rock exposure. A strategy for management of AMD from waste rock was implemented involving: sampling, analysis, modelling, selective handling and validation of final dump covers. Samples of the waste rock lithologies are collected from exploration drill holes for geochemical analysis to determine their acid generating potential. The geochemical database is used to develop the waste rock model for the life of mine pit areas. The acid forming and non-acid forming waste rock is delineated for each mining bench area for selective handling and placement within the waste rock dump during the operational stage. Each mining bench is sampled and assessed to validate the model predictions. The final dump cover is sampled to meet strict Quality Assurance requirements to ensure non-acid forming waste material is used in the outer cover of the dump. The geochemical investigation of the waste rock is integrated with mine planning to design and construct the waste rock dump to minimise the risk of generating acid. This process links the exploration stage, operation stage, and rehabilitation stage for each Pit area. The paper briefly reports the waste rock characterisation, waste modelling and strategies used for management of acid drainage by KPC.

Jan 1, 2003

By Higuchi K

For the mechanisation or automation of mining, recognition of the shape of mined cavities is basic information. A three dimensional shape measuring system, developed and tested, includes an ultrasonic range finder which is attached to the tip of a serial link manipulator. The range finder can be moved to any position and direction in the operational space of the manipulator. The position of a point on the surface of the object is obtained from the position of the range finder, the direction of the beam of the ultrasonic waves and the measuring distance of the range finder.To avoid collision between the sensor and the object, the manipulator is controlled to trace the surface of the object For the tracing control, another ultrasonic range finder is employed. The test results show that the developed system has high performance.

Jan 1, 1991

By H Austrheim, A K. Engvik, A Putnis

How aqueous fluids move through rocks and minerals is a question of possible pathways and mechanisms. Existing pathways such as fractures and grain or mineral boundaries provide obvious channels for fluid movement. We show how minerals reactive in the presence of an interfacial fluid can be replaced by new product phases through a process of interface-coupled dissolution-reprecipitation. A resulting porosity in the new phase provides a new pathway for fluid movement and therefore mass transport through the mineral, which progressively reacts at a moving interface. Eventually fluids of new and changing composition can pass through originally solid minerals and move on further, taking remobilised elements with them, to be reprecipitated whenever the chemical and/or physical conditions allow. One such example is albitisation of rocks associated with mineralisation.

Jan 1, 2008

The Permo-Triassic Bowen Basin developed during the final stages of the Tasman Orogenic Phase in eastern Australia. The basin has considerable economic value as a source of coal, natural gas and precious metals. The basin, which is of controversial origin, is preserved as a north-south trending, asymmetrical syncline bounded in places by faults. It is here interpreted as a retroarc foreland basin which developed on the landward (west) side of a continental arc associated with continent-ocean plate convergence. Initiation of the basin occurred via back-arc extension in Early Permian times, coincident with a phase of talc-alkaline arc volcanism. Early Permian, mostly marine sedimentation gave away to extensive coastal and alluvial plain depositional systems in Late Permian times, coincident with a resurgence of arc volcanism. Triassic sedimentation was almost entirely alluvial and coeval with westward propagation of thrust sheets from the eastern basin margin. Compressive tectonics climaxed in Middle to Late Triassic times, terminating sediment accumulation and uplifting the entire area.

Jan 1, 1990

At the LKAB, Iron Ore Mine, Kiruna, Sweden a preliminary investigation into the reliability characteristics of a fleet of load-haul-dump machines has shown that the hydraulic system is one of the most critical parts. Therefore, hydraulic system was selected for study and analysis through condition monitoring devices so that failure can be controlled or at least the failure consequences can be minimized.The hydraulic system has two different problems; one is that the contamination level is too high and the other is high temperature during operation. At high temperature, seals and tubes are a problem, because they stiffen due to carbonization, which leads to increasing leakage. The pumps and restrictions were responsible for the main temperature increase.

Jan 1, 1991