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By B Andrew, L Krois

Ground control systems, including ground control management, play an integral role in the effective and efficient extraction of copper ore at the Xstrata Copper û Mount Isa Copper Operations (MICO). Rock mechanics engineers and support technicians at Xstrata Copper have undertaken a wide range of investigations and actions over the past few years. Outcomes from this work have resulted in the evolution of ground control management practices on the site. Specific areas of improvement include the installation of efficient one pass ground control systems, greater application of sprayed concrete for areas requiring rehabilitation and the addition of new improved products, the removal of obsolete and less efficient products used in standard ground control practice. In some areas underground, the most effective methods to manage ground control hazards continue to be a variation on proven methods that have been in use for many years in the MICO. Ground control systems for developing through the basement contact zone are very similar to that developed in the late 1980s. Similarly, ground control systems have gone through repetitive evolution, whereby some systems fall in and out of favour subject to perceived costs. For example the pouring of concrete shuttering around drawpoints in poor ground conditions has recently been re-accepted as an effective means to manage this poor environment û despite having been previously cast aside as too expensive. Ground control management systems continue to evolve towards the goal of creating a workplace that is free of rockfall-related injuries and provide for higher levels of efficient and effective techniques by which ore is extracted from the ground.

Jan 1, 2005

By Sorentino C

Mineral valuation may appear to be a special field of financial valuation when in fact it is a subset of general investment decision theory. The only significant difference in mineral valuation is that in the case of valuing an on-going mineral asset, ie a mine, often there is no initial capital outlay involved. One is required to determine what the mineral asset as it stands is worth. But this is the same problem as determining the maximum one could pay today and not incur a loss over the life of the asset. In other words one needs to determine the Net Present Value (NPV) of the asset. The two most widely used discounted cash flow methods, NPV and Internal Rate of Return (IRR) came of age with the rapid adoption of the personal computer and spreadsheet programs. The two methods are directly related as the IRR is a special case of NPV. NPV measures the absolute increase in real wealth that can be expected from a certain investment, which makes it particularly suitable for mineral asset valuation, but ignores the efficiency of the investment. In contrast, IRR gives the expected efficiency of the investment but ignores the increase in wealth aspect. IRR has two serious theoretical weaknesses; multiple IRR's and a very rigid assumption about the rate of return of reinvested proceeds, plus if no initial equity expenditure is involved there is no IRR. The choice of the ""hurdle"" rate can also be a problem and in certain circumstances one can obtain different rankings of mutually exclusive projects using IRR and NPV. Although NPV and IRR supposedly measure financial risk, in fact they only address a very narrow area of risk, namely the time value of money given the real discount rate. They side step the issue of what the real discount rate should be and varying degrees of risk. The classical way to establish the real discount rate is to use the weighted average cost of capital.

Jan 1, 1994

By Mosusu N

Geothermal anomalies of different types occur within distinct geological/structural settings in Papua New Guinea. According to R.F. Herring, geothermal occurrences in Papua New Guinea can be classified into two types, those related to vulcanism (Lihir, Rabaul and other series of islands along the volcanic arc) and those resulting from a regional heat flow probably caused by radiogenic sources, for instance those in the Wau/Bulolo area. The manifestation of this potential source of energy generally coincides with either converging or diverging tectonic plate boundaries. Previous inventories on thermal waters were carried out by vulcanologists from the Rabaul Observatory in the early 1960s. However, these studies rarely included chemical analyses of water and gas emissions and the investigations were carried out in an ad hoc manner, generally as a secondary activity. The most recent investigation on thermal waters was conducted on Lihir Island in connection with the development of the open pit gold mine. These studies included detailed exploratory drilling to a maximum depth of 730 m, and a water chemistry isotopic sampling and analysis programme. The hydrothermal waters were not considered as an energy source but as a hazard during the development stage of the mine. Nevertheless, the geothermal anomaly observed at Lihir includes hot springs emerging along the coastal zones with temperatures that approach 100¦C, steam, and thermal borehole waters with temperatures that exceed 200¦C. Chemical analysis results of thermal fluids from Rabaul, Talasea and other areas in Papua New Guinea generally show high total dissolved solids and low pH. In contrast, recent results from the deepest and hottest thermal source at Lihir shows a neutral pH, a Na-CI-SO4 composition and temperatures above 200¦C. Despite the concentration of chloride being similar to that of sea water, other chemical results and stable hydrogen and oxygen isotopic compositions of thermal fluids imply the source to be mixture of local meteoric water and deep thermal water rather than sea water. Results of geothermal modelling suggests that the total geothermal uptlow is equivalent to 54 MW.

Jan 1, 1997

By R Benton

Since commencement of underground production in March 2006 the Kencana K1 orebody has delivered over 0.9 Mt of ore containing 1.18 Moz Au until April 2009. The Kencana deposits are part of the Gosowong goldfield located on the island of Halmahera in eastern Indonesia. The district has produced over 2.3 Moz since mining commenced in 1999 with the first two deposits extracted by open pit methods. The K1 deposit is technically challenging being a vein style deposit with poor to very poor ground conditions and a relatively low overall dip of around 45 degrees to mine grid east. It is mined under geological control by underhand cut and fill methods utilising cemented paste backfill aiming for 100 per cent extraction. With these conditions the operation was mine limited in the initial two years of production resulting in low stockpile levels for mill feed blending and hand-to-mouth mine to mill production. Mill feed rates have increased from 30 t/h to 55 t/h over this period following business improvement projects while mine production has escalated to match this increase as deeper levels of the deposit are accessed. The operation has now become mill limited. Monthly mill gold production from Kencana has ranged up to 50 000 oz with head grades ranging between 8 g/t and 122 g/t Au on a daily basis. As individual grade control assays can extend into the per cent Au range there are challenges in sampling, modelling, mining, blending and milling the Kencana orebody. At the time of commencement of ore driving in K1 the national geology team had little prior experience in underground mining and systems were in early development. The variances in feed grade and tonnages have been reduced with time as the operation evolves and business improvement initiatives are undertaken to smooth peaks and troughs in ore supply. Two such initiatives in the geology department have added over US$20 M of additional revenue per annum.

Jan 1, 2009

SITUATED in the county of Manchcster, in Northern Eyre's Peninsula, the Iron Knob ore-deposits form the basis of the industry. These deposits are connected by the Iron Knob tramway to the port of Whyalla, aal miles distant, on the western shore of Speneer Gulf,and to-day another tramway is under construction to link up with the same port, a second group of iron ore leases known as Iron Baron, which is situated 18 miles south of Iron Knob. Fig. 1 indicates the geographical relationship of these three places, Iron Knob, Iron Baron, and Whyalla, which together comprise this field of the company's activities.

Jan 1, 1930

By Cox I

Raiseboring is a technique that has become popular in modem mining engineering since the early 1960s. A study has been undertaken at the University of Queensland to determine important factors affecting the optimum diameter of raisebored shafts, excluding local parameters such as the maximwn excavation size that a particular rock type can safely accommodate.This model is used to examine each of these factors and the results indicate that the optimum diameter for raisebored shafts is generally between four and six metres.

Jan 1, 1991

By Jia X

Three-dimensional microscopic modelling techniques involving specific calculations based on direct computation of the Brownian, van der Waals, Born, electrical double layer repulsion, bulk, hydrodynamic and external forces (gravity, magnetic etc) acting on and between each particle in a mineral dispersion are now feasible using advanced computer processor architectures. This contribution surveys the hardware requirements, the advantages and limitations of the approach for enabling prediction of dispersion behaviour a priori. The notion of developing a generic particle simulator, akin to the use of molecular modelling in the area of drug design, based on inputting process-relevant data (solution chemistry, mineral solids properties, hydrodynamics etc) is discussed. The methodology is illustrated with application examples involving: predictions of coagulation of mineral fines; shape and size of magnetically-flocculated hematite; and the kinetics of fouling of membrane surfaces and walls.

Jan 1, 1993

By Miyashita T, Yamamoto R, Kishimoto s

Following considerations of the effect of furnace size on pressure loss, pressure loss in front of tuyeres, gas flow in the lower parts of the furnace, the distribution of the burden and the gas flow in large blast furnaces is examined with particular reference to the burden distribution at the throat and the gas flow at high production rates. Improvement of gas flow is related to application of super-high top pressure and the use of moveable armour. A brief description of the NKK type moveable armour is given and its use in controlling the gas flow outlined. The operating results under controlled gas flow show an increase in production of Fukuyama No. 5 BF from 9,200 tpd to 11,000 tpd with a decrease in the fuel rate from 490 kg/thm to 460 kg/thm.

Jan 1, 1975

Acupan is considered to be an intrusive centre as several igneous phases have been emplaced in the vicinity of the mine over the past 8 Ma. They include the Lucbuban gabbro, Virac granodiorite, Ampucao dacite porphyry (ADP), Hartwell plug, Itogon plug and the multi-phase Balatoc diatreme. These intrusives have high-K calc-alkaline affinities and are grouped together as the Virac Complex.Porphyry-style mineralisation formed during the final crystallization of the ADP in the late Pliocene, with the deposition of two vein stages from high-temperature hypersaline magmatic-hydrothermal fluids. K-silicate alteration halos surround the first stage of veinlets (stage I); they are surrounded in turn by a propylitic assemblage. White sericite and/or intense propylitic halos envelop the second stage of veinlets (stage II) and grade into a weak nrnnvlitir accPmht o

Jan 1, 1990

Nickel WestÆs Kalgoorlie Nickel Smelter operates three Peirce-Smith converters, each processing 110 tonnes of matte per charge. The vessels are lined with chrome-magnesia refractory with a mouth traditionally constructed from steel liner plates, protected with cast refractory. Mouth refractory is damaged by molten material and the action of cleaning solid buildup off the mouth. Once damage has accumulated, the mouth must be frequently maintained with hot refractory gunning or a mouth leak may occur. Such a leak requires a 32 hour repair period. A converter mouth redesign program was undertaken with the aim of reducing the rate of mouth damage during operation, eliminating mouth leaks and shortening mouth replacement times during vessel rebuild periods. An overview of the redesign process and operational performance is contained herein.

Jan 1, 2005

Christmas Island contains large deposits of phosphate minerals varying from high-grade calcium-phosphate (apatite) to lower grade iron and'aluminium phosphate (crandallite/millisite). The surface material is dominantly C-grade (Fe/Al) phosphate profiling into B-grade, a variable mixture of C- and A-grade ores, before reaching the high A-grade phosphate (apatite) which overlies a limestone Karrenfeld Base formation. A-grade ore is the basic phosphate used for the manufacture of superphosphate and phosphoric acid, whilst B-grade contains amounts of iron and aluminium which are unacceptable for these acidulation processes. Research into methods of separating the finer iron and aluminium phosphates from the coarser calcium phosphates has led to the development of wash-screen processes enabling recovery of 50 to 60%, as A-grade phosphate. Developmental stages included laboratory investigations, mineralogical studies, pilot tests leading the initial 20 tph prototype production unit and the current 100 tph production wash/screen plant, commissioned early in 1970 at Christmas Island.

Jan 1, 1971

Prior to 1975, most geochemical drainage surveys for gold were based on analyses for pathfinder elements, such as As and Cu, rather than direct analysis for gold, for two reasons. Firstly, analytical methods lacked the required sensitivity and precision to determine gold abundance at background levels in stream sediments (usually in the range 1 - 10 ppb). Direct analysis was also inhibited by concern about the potential for gross sampling error, brought about by the dispersion of gold as rare discrete particles of the extremely dense native metal. This sampling error, commonly termed the 'nugget effect' has two components: erratic distribution of the element within the stream environment, related to hydraulic factors, and the difficulty in taking representative samples, both in the field and later in sub-sampling for analysis. In more recent years the collection of very large samples was commonly advocated to overcome the sampling problem (Hams, 1982; Nichol, 1986).Two methods have been widely used to evaluate the gold content of bulk samples (Elliott and Towsey, 1989). The preparation and analysis of heavy mineral concentrates has in recent years been largely superseded by the leaching of gold contained in bulk samples by cyanide, commonly termed the BLEG (Bulk Leach Extractable Gold) or BCL (Bulk Cyanide Leach) methods. The terms BLEG and BCL are essentially interchangeable and the latter will be adopted for the remainder of this paper. The strengths and weaknesses of these two techniques were compared with conventional total gold analysis on fine fraction (

Jan 1, 1976

A paper describing the treatment of the Mary Kathleen uranium ores must necessarily be historical and confined mainly to a review of the four papers which have already appeared. Couche and Hartley (1958) described the development of the treatment process just prior to the commencement of operations in June, 1958. Harris, Boag and Hemingway (1961) described the treatment during the operations, and Wreford (1965) reviewed all aspects of the mine and mill, when operations were suspended in November, 1963. Harris and Steele ('1960 presented a paper especially describing the radiometric sorting operation. Some hitherto unpublished information is also presented in the paper to describe some of the peculiarities of the ore, indicate reasons for the adoption of the treatment flowsheet, and some interesting problems connected with this treatment.

Jan 1, 1968

By Piga P, Sammarco O

Ventilation and the environmental climate in the Campiano mine is the subject of this re- search. The mine is located in Southern Tuscany (Central Italy), a region where geothermal gra- dients are very high (three times the average gradient of the earth). The research produced interesting indications as to the influence of surface climatic conditions on the environmental parameters inside the mine. A close correlation has been found between dry-bulb temperature and humidity ratio of the air in the mine for dif- ferent metereological conditions and for differ- ent mass flow rate values. Variations in air enthalpy, caused only by the heat exchange with the rock walls during the flowing of the air through the mine, depends on the surface temperature values. Statistical analyses have been used to ex- press air enthalpy variations on surface tempe- ratures, on the variations of the humidity ratio that the air undergoes inside the mine and on the mass flora rate. The application in practice of the results will permit the identification of correct mea- sures to be adopted so that optimal microcli- matic conditions are produced in the mine.

Jan 1, 1986

By Ranklin W. J, Swinbourne D. R

Lead blast furnace slags contain typically 10 - 20 mass per cent Zn. The zinc can be recovered by slag fuming, in which a powdered coal/air mixture is injected into a molten slag bath. Volatilised zinc is recovered as zinc oxide from the gas and processed hydrometallurgically to produce zinc metal. The ISASMELT continuous lead smelting process in operation at Mt Isa produces a slag containing about 12 per cent Zn which is currently granulated and stockpiled. This slag could flow to a further bath-smelting reactor for continuous zinc fuming. Rather than collecting the zinc as fume from such a process, one option would be to recover it using a lead splash condenser. The success of this operation would depend on the composition of the gas produced, in particular the concentrations of gases capable of reoxidising zinc vapour, viz, carbon dioxide and water vapour. The aim of this investigation was to determine the smelting conditions for a bath-smelting process such as ISASMELT or SIROSMELT which would produce a gas similar in composition to that from an Imperial Smelting Furnace by thermodynamic modelling of the process using the CSIRO Thermochemistry System. It was found that such a gas could be produced if coal injection and oxygen enrichment of the combustion air to at least 40 per cent 02 were used. However, the off-take gases must be conditioned by addition of methane to reduce the water vapour content to acceptable levels. An addition rate of ten per cent of the off-gas flowrate was found to be adequate. Addition of methane to the off-gas had the added advantage of cooling the gas from the bath temperature to a temperature suitable for normal lead splash condenser operation.

Jan 1, 1993

By Fabjanczyk M. W

The design of underground mine roadways (tunnels) requires a detailed understanding of the in situ stressfield, the rock failure modes, the performance characteristics of reinforcement or support members and assessment of the stress state about the roadway. Definition of these factors, together with monitoring of roadway behaviour during both development and extraction operations, allows rational design procedures to be undertaken.The design approach utilised computational techniques to simulate the behaviour of the strata about the opening for a range of anticipated stressfields and various reinforcement options. Field validation studies are conducted to confirm the design expectations.

Jan 1, 1993

By L Faulkner

The Tarnagulla Gold Project in Central Victoria, Australia, was developed and operated by Reef Mining NL between 1994 and early 2000, producing 53 000 ounces of gold from the Nick OÆTime Shoot, a single narrow vein shoot structure within part of the larger Poverty Reef, with a strike length ranging from 30 m to 60 m. The ore shoot was developed over a vertical interval of 190 m, using a small cross-section decline and small, mechanised equipment. Various stoping methods were employed including mechanised cut-and-fill with a single boom jumbo, hand-held mining using airleg drills and rope scrapers, and small uphole retreat stopes using a line of sight remote operated LHD to recover a crown pillar. Experience during stoping showed that airleg drilling and rope scrapers gave much better dilution control than diesel equipment. Innovations included a low-cost hydraulic fill system. Due to the small scale of the deposit, the feasibility studies, planning and permitting for the mine were based on very limited drilling information; however, the mine was brought into production within two years of the discovery. While the mine made an operating profit, it failed to fully repay capital at the low gold price then prevailing. Applying the lessons learned from the operation to optimise the access and stoping method, the project is re-examined at todayÆs gold price and operating costs. Central Victoria has the potential to host many similar small deposits. The authors were respectively Non-Executive Director and Resident Manager for Reef Mining NL when the mine was operating.

Jan 1, 2008

Current mine ventilation systems have evolved from simple, limited energy, series or multi split layouts motivated by low suction, slow running, surface fans. Concentration of coal production from fewer working places and ventilation splits, and varying needs, hazards and challenges, however, have led to substan- tial changes. Modern ventilation systems, therefore, are more complex, sometimes more interdependent on others, more energy intensive, and are founded on the use of multiple airways and greater suction, higher speed surface ventilators and often booster fans. Intensi- fication of output has resulted also in higher gas emission rates, the wide adoption of fire- damp drainage, and sometimes in particular problems such as spontaneous firedamp emissions. Some coal mines are subject to spontaneous outbursts of coal and firedamp. These and related matters and current practices and developments are leading to discernible trends, potential advances, and further changes in Practice.

Jan 1, 1983

By Glatthar J. W, Lauder D. W, Manlapig E. V, Mackinnon I. R

The Ok Tedi copper orebody consists of porphyry and skarn orebodies. The skarn orebodies, identified by different mineralogies, are the source of high intermittent fluorine levels in the mill concentrates. This paper discusses the results of t

Jan 1, 1998

A methodology for the fatigue life estimation of load haul dumpers, employed in underground platinum mines, has been developed and applied. This method entails the quantification of operating conditions by means of stress measurements. The measurements are then translated into a fatigue loading factor for a finite element model. The results of this analysis are then used to compare all the critical connections in the structure to detail categories in relevant fatigue codes, and predict a life in operating hours for the vehicle structure. The method was applied on a specific model and the results of this analysis were compared to actual failure occurrences with reasonable accuracy. It is intended that the methodology be embedded into performance specifications and purchasing contracts and that technology transfer to OEMs be achieved. Based on the experience of this project and other similar exercises it is estimated that structural life expectancies may be increased across a typical fleet of trackless mining vehicles (LHDs, drill rigs, utility vehicles, dump trucks) by at least 20 per cent.

Jan 1, 2005