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By Frank V. Hicks

THE following paper-in no sense a technical paper-is a summary of a safety campaign instituted by a coal-mining company to improve an unfortunate safety record. The experience should be suggestive equally to coal and metal-mining companies. With few precedents to follow in the beginning, the course was charted by trial and error. The endeavor, often disheartening, finally resulted in the capture of the most coveted safety trophy in the mining industry, "The Sentinels of Safety," awarded by the Hercules Powder Co. of Wilmington, Del., through the U. S. Bureau of Mines. The period described covers the 10-year interval, 1924 to 1933, the year 1933 being that for which the award was made. The coal company considered has produced annually for a number of years an average of 2,750,000 tons of coal, employing at various times from 1.800 to 3000 men. Prior to 1924, the

Jan 1, 1935

By George M. Fowler

MINING geology is a progressive study, so we must look to the future for the solution of many of its most significant problems. These problems, world-wide in scope, offer ample opportunity for the exercise of the utmost skill and intelligence by all that attempt to solve theta, as it is generally recognized that many ore deposits of the future will he found only by months or years of combined intelligent effort by the several engineering groups. Renewed appraisals are continually being made to better understand the relationship of physical-chemical processes to ore deposition and other mineralization and to interpret the findings of the geophysicists and others in terms of economic results. A study of current geologic activi¬ties clearly reflects the growing tendency for cooperation between the different branches of geology in order to appraise their united efforts. In line with these activities arrangements have been made to transfer the geophysical section of the U. S. Bureau of Mines to the Geological Survey.

Jan 1, 1936

Although copper production established a new record, lead and zinc registered gains, and iron production held steady, the mixed trend in metallic and nonmetallic mining and generally lower prices in 1961 resulted in a net decline in the total value of domestic mineral production. According to preliminary estimates from the U.S. Bureau of Mines, the value of metals produced in this country during the year was approximately $1.9 billion, a decrease of $117 million from 1960; the value of nonmetallics was about $3.7 billion, a $14 million decrease. The following report of mining and mineral developments during 1961 is based on USBM and industry sources. Aluminum Output Dips from 1960 Record Government reports indicate that the domestic primary aluminum industry produced approximately 1,880,000 tons, equivalent to 77% of this nation's capacity. This production is about 6% below the 1960 record output of 2,014,498 tons. Shipments of primary metal ingot slightly exceeded the quantity produced.

Jan 2, 1962

By Lawrence Henderson

TO increase tonnage in the early days of coal mining it was necessary only to hire more men. The job now is to increase the tons per man, but other troubles arise because this has been accomplished. With the introduction of continuous miners, newer and faster loading machines, and faster belt conveyors the safety engineer has been faced with new difficulties. Use of larger equipment created roof control problems, which were thoroughly studied by the safety engineers of various companies. With the assistance of the U. S. Bureau of Mines, safety engineers in Alabama conducted roof bolting experiments wherever they appeared to be applicable. Accident records before and after the method was adopted showed results more than justifying the efforts and funds expended. The larger mining companies responded enthusiastically to the program because roof bolting not only prevented accidents but also increased production efficiency, in many cases rep- resenting the margin between profit and loss. In Alabama today there are miles of roof supported by bolts.

Jan 8, 1957

By C. B. Foraker

THE Magma mine, of the Magma Copper Co., at Superior, Pinal County, Arizona, is 68 miles east of Phoenix and 21 miles west of Miami, Arizona, on highway U. S. 180. Temperatures and Underground Waters Surface Temperatures.—The average surface dry-bulb temperature at Superior is 72.4°; wet-bulb, 57.4°; with an indicated relative humidity of 38 per cent. The average yearly rainfall from 1921 to 1936, inclusive, was 18.74 in. The maximum condition of the atmosphere is in June, July and August, and the minimum is in January and February. The surface temperatures, of course, influence the temperatures of the downcast shafts; however, the variation between winter and summer causes a difference of only 2" to 3" in the stopes and working places that are not close to the intake shafts. Average atmospheric conditions are shown in Fig. 1. Rock Temperatures.—Rock temperatures on the deeper levels of the mine are as follows:

Jan 1, 1940

By C. B. Foraker

THE Magma mine, of the Magma Copper Co., at Superior, Pinal County, Arizona, is 68 miles east of Phoenix and 21 miles west of Miami, Arizona, on highway U. S. 180. Temperatures and Underground Waters Surface Temperatures.—The average surface dry-bulb temperature at Superior is 72.4°; wet-bulb, 57.4°; with an indicated relative humidity of 38 per cent. The average yearly rainfall from 1921 to 1936, inclusive, was 18.74 in. The maximum condition of the atmosphere is in June, July and August, and the minimum is in January and February. The surface temperatures, of course, influence the temperatures of the downcast shafts; however, the variation between winter and summer causes a difference of only 2" to 3" in the stopes and working places that are not close to the intake shafts. Average atmospheric conditions are shown in Fig. 1. Rock Temperatures.—Rock temperatures on the deeper levels of the mine are as follows:

Jan 1, 1940

By M. W. Cox, V. F. Hollister

Exploration for metallic mineral deposits is carried on by those special adaptations of methods which the explorer believes will yield most economically or satisfactorily the particular answer sought. In this project the usual methods of geologic observation, recording, and interpretation, when combined with magnetic geophysical methods and geochemical soil sampling, led to disclosures of appreciable zinc mineralization where none was visible in surface exposure. Since 1945 considerable work has been done with geochemical prospecting methods, chiefly in determining the presence and distribution of various elements existing in minor amounts in rocks, soil, vegetation or waters of mineralized areas. Such work, in which the U. S. Geological Survey has taken the lead, finds a ready place in the field repertoire of the exploration geologist as a supplement, not a substitute, for other methods. The Chollet project was carried out in 1951 by the American Smelting & Refining Co. near its Van Stone mine in northern Stevens County, Wash., in the area shown in Fig. 1

Oct 1, 1955

By Richard B. Greenwalt, John M. Bertram, George E. Aiken

Agglomeration developments in the iron ore industry of North America over the past twenty years are closely related to shifting patterns in commercially acceptable ore grades and even the definition of iron ores. As early as WW II the rich Mesabi hematites were depleted, ending a 50-year era of direct shipping ores that included reserves of an estimated three billion tons. Decreasing ore grades and rising costs began to force the closing of many underground iron mines and processes were being developed to use domestic low-grade iron deposits. This resulted in the rapid development of iron ore beneficiation processes and signaled the coming trend toward concentration, sintering and pelletizing. Yet even today when agglomeration facilities are treating 90 % of the Mesabi Range product much remains to be done in keeping world-wide competitive forces in check and in ensuring the long- term utilization of these expansive ore supplies in an up-until-now captive U.S. market.

Jan 10, 1973

By G. B. Gibbs

Various semiempirical equations which relate defect-formation energies and entropies with elastic and thermal properties of a metal crystal are shown to be related by a simple model for lattice energy. An illustrative comparison of theory with experiment is made using self-diffilsion data for fee metals. SEVERAL workers have related the free energy of defect formation with elastic and thermal properties of a crystal lattice, particularly elastic bulk modulus and Debye temperature. The present note shows how the various approaches are related by a simple model for lattice energy. A comparison of theory with experiment is given using the self-diffusion parameters of fee metals. 1) A MODEL OF THE CRYSTAL LATTICE The internal energy per atom in a metallic lattice may be written U=Ui-Ue [1] where Ui and Ue refer to ion-ion interaction and valence electron energies, respectively. The volume per atom V has an equilibrium value 52 for which

Jan 1, 1968

THERE are two general classes of problems in connection with electric furnaces. First, those relating to the best utilization of the electrical power inside the furnace; second, those connected with the bringing of the electrical power to the point where it is to be utilized. Referring particularly to the latter class of problems, many calculations have been made, covering a wide variety of furnaces, to check the electrical capacity and power factor found from test. The following analysis, made for the purpose of determining the maximum capacity and approximate performance of a new furnace, to operate at 160 volts on a 60-cycle circuit, may be of interest. The first characteristic necessary to determine is the inductance, since this is the factor that limits the amount of power which can be put into the furnace. Inductance is calculated from the dimensions of the furnace, according to formulas of the U. S. Bureau of Standards,1 as

Jan 10, 1918

Research and Development, once considered a luxury item only for well-heeled companies, has in the last two decades come into its own as a vital contributor to the fortunes of electronic, automotive, chemical and aerospace firms. In terms of money and talent poured into research, the mining industry is still far behind those industries. Although the U.S. Bureau of Mines, plus various mining and manufacturing firms and universities have made notable contributions to mining technology, the historical pattern of mining R&D shows a heavy reliance on the results of research in other industries. It is difficult to tell whether this pattern will change significantly in the future, but there is evidence of a growing awareness by mining officials that greater R&D efforts are going to be required not only to meet the nebulous demands of tomorrow's world but to meet the ever-present, mounting pressures being generated by "intra-metals" and "inter-materials" competition.

Jan 1, 1968

By Stephen C. Blair

Laboratory permeability measurements at elevated pressure and at temperatures ranging from 20º to 150°C have been conducted on samples of Ironton-Galesville sandstone. The purpose of this testing was to identify and characterize important physicochemical processes occurring in association with the injection and withdrawal of heated ground water at the U.S. Department of Energy's Aquifer Thermal Energy Storage (ATES) field site in St. Paul, Minnesota. Results indicate that permeability decreased significantly as temperature was increased and that dissolution of the dolomite and silicate cementing agents and accompanying changes in mechanical properties may occur in the heat storage aquifer at St. Paul. Further, loss of permeability with temperature in laboratory samples may be caused by the change in the mechanical structure of the sample. Tests at ambient temperature to evaluate the effect of particle migration under conditions of reversed flow indicate that this process will not significantly impair formation permeability at the St. Paul site.

Jan 1, 1984

By Frank Schrader

J. DANA SPERR, Jerome, Ariz. (communication to the Secretary*).¬Very little accurate information has been published about this district. Most of the geological data appearing in the technical press are based on "careful observations" made from an auto stage and a casual glance through the U. S. Geological Survey Bulletins, No. 340 of 1908 or No. 397 of 1909, both by F. C. Schrader. Mr. Schrader's report is still the best publication on the district. A really careful study of this report will uncover only a very few statements which have since proven questionable. This is a remarkable record when it is considered that only a short time was spent by Mr. Schrader in the field and that there was very little development work done at that time. The mining world and especially Mohave County, Ariz., will feel a sense of gratitude to Mr. Schrader for revising his early report. on this

Jan 3, 1917

By H. Maleki

Gob pressure measurements were made in a Western U. S. coal mine as part of a long-term program to evaluate cave progress and to determine the influence of geological discontinuities on caving conditions, load transfer, and resulting instabilities. Gloetzl cells were selected for the measurements due to their simple, robust construction and a history of being able to monitor pressures in a broken medium. A methodology was developed for the successful installation and protection of the cells and hydraulic lines in the gob as the face retreated. The measurements indicated a cave progress controlled by the frequency of major faults. The pressure-mining progress profile was compared to those observed in other parts of the world. It was concluded that the significant differences in profiles was caused by the thick-bedded strata, the existence of high lateral stresses, and the spacing between faults. Recommendations are given for future applications of Gloetzl cells for gob pressure measurements.

Jan 1, 1984

By W. D. Lacabanne

DRILLING fluids as an aid in drilling holes into the earth have been in use successfully for more than a half a century. Originally used in a primitive fashion in water well drilling before the turn of the century, drilling fluids came into their own in 1901 when they were incorporated as an indispensable part of the newly invented rotary oil drilling method. Since drilling fluids have been the basic factor in successful modern oil well drilling, at- tested by the dramatic growth of the U. S. petroleum industry, their study and development have naturally taken place in the oil industry. An abundance of engineering and scientific literature has appeared on the subject of drilling fluids. Application to Exploration Drilling The drilling fluid system is understandably called the heart of the rotary oil drilling rig. Any other type of rotary rig, such as the diamond drill, should benefit by the incorporation of mud fluids in the drilling scheme.

Jan 12, 1954

By Paul H. Lu

This report by the Bureau of Mines, U.S. Department of the Interior, presents several practical and inexpensive types of rock mechanics instrumentation for ground control around longwall panels. Application of these critical parameters, determined by this instrumentation, to the design and modification of rational longwall-mining systems is also discussed. In order to design or select an optimum mine structure or system, realistic and precise values of the design parameters must be determined in operating mines by measuring (1) existing ground stresses, (2) mining induced load transfer, and (3) strata movements as well as deformation moduli and rock strengths. Based on these parameters, rational and realistic criteria for mine design can be established by conducting case studies. It was found that several basic design parameters can be easily measured or determined in situ with simple, inexpensive, and practical instruments such as hydraulic borehole pressure cells, automatic recording convergence meters, automatic recording multiple-anchor-point extensometers, and hydraulic pressure recorders.

Jan 1, 1982

By Frank C. Appleyard

Southwest of the town of Saltville in western Virginia is Plasterco, a small village that has been a source of gypsum production since 1815. Boasting the deepest underground gypsum mine in the world, Plasterco has been the site of mining operations by United States Gypsum Co. for more than half a century. And although its own ore supply is dwindling, Plasterco's position as a source of gypsum and gypsum products has been ensured by the recent opening of the nearby Locust Cove mine, one of U.S. Gypsum's newest projects. In the early days, production of gypsum at Plasterco was very small, the primary use of the mineral limited to that of "land plaster"-ground gypsum spread on the land to sweeten the soil. Initial mining was confined to surface outcrops containing gypsum, but the construction of a local plaster-producing calcining plant in the late 1800's coupled with al- most total depletion of the surface rock spurred the start-up of underground operations.

Jan 3, 1965

By H. R. Steacy, A. H. Lang

Growth of general interest in uranium during the last ten years has been unparalleled in mining history, outranking the popular gold rushes and mining booms of bygone years. This is not surprising, considering the spectacular advances in nuclear research and the fact that a small amount of uranium can provide great quantities of energy for peaceful purposes. There are, however, a number of misconceptions and exaggerations regarding uranium. Many novices have highly exaggerated ideas of the ease of finding workable deposits, as opposed to mere occurrences, and reports of insignificant discoveries are sometimes given much publicity. Beginning about ten years ago mining for uranium has assumed a major place in Canadian and U. S. mineral industries. Uranium is now high on the list of metals produced in Canada. The gross value of uranium production in Canada in 1958, when additional plants now under construction are operating, will probably exceed 180 million dollars.

Jun 1, 1956

By Robert Stefanko

Longwall mining which has a long history abroad, was used only on a limited scale in the United States until less than 20 years ago. Modern longwall mining in this country can be said to have begun in 1960 with the first installation of self-advancing props in a coal mine in southern West Virginia. In Europe, because of adverse natural conditions, longwall mining is frequently the only practical method, but, in the United States, the system has had to compete economically with highly productive room-and-pillar systems. However, because it is inherently continuous, it has greater productive potential than room-and-pillar systems, and, therefore, although only about 5% of the total U.S. underground production today is the result of the longwall system, its growth potential is great. As mining, by necessity, progresses deeper and must be done under poorer natural conditions, less opportunity will exist for the room- and-pillar system, and the longwall system will have to be used.

Jan 1, 1981

By Arthur F. Johnson

THE principal costs of making a pound of aluminum are for 9 kw-hr of electricity and for 1.9 Ib of the oxide (A1203) called alumina. A pound of alumina is made by digesting 2 or 3 lb of bauxite in hot caustic solutions, settling and filtering out the oxides of silicon, iron, and titanium and precipitating and calcining the A1203 as a pure, white powder. The cost of foreign bauxite delivered at an alumina plant in the U.S. may equal or exceed the cost of its chemical treatment to make alumina. Some of the principal factors affecting costs in the utilization of foreign bauxites are: transportation from mine to market, mineralogical and physical composition of the bauxite, thickness of the bauxite beds and their clay and forest overburden, amen- ability of the bauxite to beneficiation and to caustic extraction of the alumina, and lastly size of bauxite deposits and rate of mining employed.

Jan 6, 1954