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By Baron Fidler, Dave Lilly, Matt Budin

Cumulative sum (CUSUM) statistical process control methods have been used in many industries to monitor quality control results. CUSUM charts are a method to determine when small changes in data indicate a major change in results. E.S. Page at AT&T developed the method in 1954. In many blasting situations, vibration and air blast readings vary slightly from blast to blast. Whether the change is significant or not can be hard to interpret from the raw data. CUSUM charts can assist in determining whether a major change is taking place and when the change began.

Jan 1, 2009

By Daryl Andershock, Paul Worsey, Brandon Weeks, Kurt Kosman

Several derivatives of soybean oil are currently manufactured and sold on the open market. Of these, the use of methylsoyate as a direct fuel substitute in diesel engines has been thoroughly researched and practically applied. The use of this product as a fuel gave rise to the idea of using a similar substitution in ANFO blasting agent. The first year of a three-year research program has been sponsored by the Missouri Soybean Merchandising Council. The project is funded for the purpose of opening up of new markets for Missouri soybean products.

Jan 1, 1997

By John R. Coulson

A survey of federal and state licensing requirements for blasters employed on the surface and underground was conducted for the Bureau of Mines. Subdivisions include surface and underground (large and small), metal, nonmetal and coal. The requirements for certification, class of license, available training, types of testing and enforcement practices are discussed. Included are recommendations of some of the industry trade organizations.

Jan 1, 1980

By Scott Giltner, Allan Koski

Blasting is one of the lowest cost yet most critical parts of the mining cycle. This paper discusses the findings of an audit conducted on the blasting operation at an iron ore mine. The purpose of the audit was to review current blasting practices in order to identify opportunities for production/cost improvements. The approach taken in the audit was to observe general blasting practices, their related downstream effects and to compare current procedures to established best practices.

Jan 1, 2009

By Dale Preece, Stephen Chung, Richard Jensen

DMCBLAST_3D is a three-dimensional extension of the proven two-dimensional rock blast modeling code, DMCBLAST. DMCBLAST has been under development since 1987 and has successfully predicted the physics, mechanisms and results of a number of different types of rock blasting including, coal mine bench blasting, mineral mine choke blasting and underground stope blasting. Substantial effort has gone into the qualification and verification of DMCBLAST by comparing computer code predictions with real blasts in the field. Comparison with field data has also provided significant guidance to the development of the code.

Jan 1, 2001

By Scott E. Winston, Spencer C. Watson

Dynamite is a generic term for a variety of high explosive formulations containing a blend of liquid and solid nitrate esters co-mixed with solid oxidizers and carbonaceous fuels. Dynamites can be divided into general classes of nongelatins, semi-gelatins, and gelatins which vary as to their detonation rates, densities, and water resistance. There are also numerous products within each classification depending on their utilization or on their permissibility in various types of underground mining operations.

Jan 1, 1985

By Tom Medak, Don H. Cranney, G Paul McKay, R Douglas Reid

Explosive initiated afterblast dust explosions can occur in high sulfide ore mines when the flame generated by the detonating explosives ignites the sulfide dust produced from the blast, from previous blasting, or from other mining activities. The dust explosion can be a devastating, self-propagating fireball that will damage or consume any flammable object in its path. Damage to ventilation tubing is a frequent occurrence. These explosions also produce large quantities of sulfur dioxide and other noxious gases that can take several hours to clear from the mine. Thus, these occurrences can result in substantial losses in productivity to the mine.

Jan 1, 1994

By Shad M. Sargand, Glenn A. Hazen, A M. M Jayasuriya

Various types of waves originate from a blast source to propagate through rock/soil media away from the blast. Input vibration to a structure depends on the soil-structure interaction which varies with the dynamic properties at the intersection as well as the stress and strain levels developed from the vibration of the structure-ground system. Hence it is important to study such effects on the response of a structure due to blast loads and this knowledge can be used in the design and control of blasts that are carried out close to buildings, highways and other structures.

Jan 1, 1994

By Kenneth Eltschlager

Post-blast assessment techniques using off-site data which includes location, seismograph and photographic data were discussed during the Blaster’s Weekend at this year’s ISEE Conference. Blast and property locations with commonly available GPS units allow for the spatial relationships surrounding the blasting to be documented. When distances are coupled with the charge weight per delay, the scaled distance can be calculated to any structure for either compliance with the rules, or to project limitations. When blasting seismograph data is obtained, the scaled distances are then able to be plotted against ground and air vibration levels for post-blast assessment purposes.

Jan 1, 2007

By D Schneider, H Elliott

The advantages and disadvantages of using inclined boreholes in blasting has been under discussion for a long time. Some recognized disadvantages are that drilling costs, both operating and capital costs, are higher for inclined holes than for vertical ones, and that drilling accuracy is more difficult to maintain. People who have used angled holes in practice, on the other hand, have claimed that the quality of blast results was improved. In fact, their popularity has increased, especially in Australia.

Jan 1, 1988

By Jack Eloranta

This paper documents the relationship between material handling and processing costs compared to blasting cost. The old adage, "The cheapest crushing is done in the pit", appears accurate in this case study. Comparison of the accumulated cost of: powder, selected wear materials and electricity; indicate a strong, inverse correlation with powder factor (lbs powder/long ton of rock). In this case, the increased powder cost is more than offset by electrical savings alone.

Jan 1, 1995

This paper examines the hypothesis that the fragment size distribution of blasted rock contains information about the changes in fragment sizes with distance from the borehole, and that this information can be interpreted and used to predict the effect of powder factor on fragmentation. A set of simple relationships between the fragment size distribution curve and the dependence of fragmentation on powder factor is proposed. The equations derived are compared with published data on fragmentation in small scale blasting. Two data sets were analyzed, and the results confirm the hypothesis.

Jan 1, 1997

Increasingly specialized blasting needs require that the explosive energy available in a borehole be reliably known for representative blasting conditions. The underwater test, when properly performed, can yield such information and thus provide a reliable rating of explosives in terms of energy release. This paper reiterates the stringent experimental conditions to be satisfied, and data analysis and interpretation techniques to be followed to achieve this. This is supported by detailed experimental studies involving select parameters in both detonator and booster sensitive explosive compositions. The paper also illustrates the inadvisability of equating blasting performance with the commonly calculated energy values.

Jan 1, 2000

By Dale S. Preece, J Paul Tidman, Stephen H. Chung

A discrete element computer program named DMC_BLAST (Distinct Motion Code) has been under development since 1987 for modeling rock blasting (Preece & Taylor, 1989). This program employs explicit time integration and uses spherical or cylindrical elements that are represented as circles in 2-D. DMC_BLAST calculations compare favorably with data from actual bench blasts (Preece et al, 1993).

Jan 1, 1997

By Thomas Bakley, Rob Lee, Jay Rodgers

The present state of technology in Controlled Blasting uses standard explosives’ products to create a crack between holes along a desired line of break. The resulting pre-split, post-shear or cut line is often of variable quality with unwanted damage at right angles to the desired cut line. A new concept in Detonating Cord manufacturing has provided a radically different performing explosive. This new Cord has reduced the Velocity of Detonation by more than a third. It changes the Detonation Pressure proMe of Detonating Cord to a lower and longer sustained pressure pulse. In addition, it develops more gas than conventional cords. At the same time it maintains all of the handling and reliability advantages of conventional Detonating Cord.

Jan 1, 2001

By D. K. Ingram, G. L. Mowrey, T. R. Rehak

This paper summarizes flyrock and blast area security fatalities from 1989 to 1999 and examines the causative factors. Coal and nonmetal mining used about 43 billion pounds of explosives and blasting agents between1989 to 1999. A majority of this consumption was used at surface mines. Accident data indicates that flyrock and lack of blast area security were the primary causes of blasting related injuries in surface mining. Fatal injuries due to lack of blast area security were attributed to: failure to clear blast area; failure to follow instructions; inadequate guarding; inadequate blasting shelter; and unsafe location.

Jan 1, 2002

By Ken Fiorentino, Gordon F. Revey

H3 Tunnelers recently excavated two conventional 48 foot diameter highway tunnels through the Halawa side of the Tran-Koolau Mountains on Oahu. The primary blast design challenge on this Job was minimizing overbreak In the alternating layers of pahoehoe and aa lava, clinker, end tuff. Two different excavation techniques were evaluated in the Halawa tunnels. The first method used drilling and blasting to excavate the tunnels to within one foot of their final perimeter. A roadheader, mounted on a backhoe, was then used to excavate the remaining foot of ground. The second method used conventional smoothwall blasting techniques, without any mechanical excavation. This paper describes the details and relative success of the two excavation methods tried in the Halawa tunnels.

Jan 1, 1993

By John A. Franklin, Norbert B. Maerz, D Linn Coursen

Accurate measurement of blast fragmentation is important in mining and quarrying operations, to monitor blasting and optimize blast design. A new digital photoanalytical method to measure the block size is presented here. Photographs of the broken rock are digitized, apparent size distributions measured, and corrections made for overlapping blocks, by means of an empirically derived correction function. The method was tested during recent full-scale blasting tests in Virginia, USA. It shows great potential as a practical aid to predicting, monitoring, and controlling the quality of the fragmented rock.

Jan 1, 1987

By Vaughn Bowns, Allen Stanley, Brian Redeker

"Running casing in drilling operations is often complicated by boulders or large cobbles.Past practices of dealing with these have included use of drop hammers, attempts to drillthrough or around the boulder, contact explosive charges and even pulling the casing andrepositioning the hole. All these methods are time consuming, expensive and offer noguarantee of success. In this paper a different method of dealing with these boulders ispresented that promises to be faster and less expensive with a much higher success rate.This involves using a light plastic conduit pipe to place a shaped explosive against theboulder. It requires no special tools or techniques not commonly in use in the drilling andblasting industry."

Jan 1, 1993

By D. Bartley, R. McClure, W. Reisz

Ever since the 8ms criterion was developed in the early 60’s there has been an ongoing debate among many blasters as to its actual value in controlling ground vibration. The perpetuation of the myth surrounding the 8ms window can be partly attributed to its simplicity and convenience as a means for regulatory compliance. Unfortunately, the mindset that many blasters have adopted has hindered the development and use of more effective techniques and in many cases can actually be counter productive to vibration control.

Jan 1, 2006