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By Robert L. Goehring, Fred Munene

This case history for three major additions to a tire manufacturing plant in north Georgia discusses the impact of highly variable Karst (sinkhole) geology on both foundation design and construction. For Phase 3, alternatives were considered for a heavily loaded mixing tower with up to 2,000 kip column loads. A non-traditional approach of using auger cast piles was adopted. To satisfy a risk-averse Owner, a pile load testing program including strain gauges was conducted. One test pile was cored full depth to demonstrate effective bearing on steeply inclined rock. For Phase 4, similar methodology was used at another critical mixing tower structure associated with that phase and the installation procedure was refined to reduce grout take. In Phase 5 construction, another mixing tower and the equipment pits were supported on auger cast piles. After pile installation, a sinkhole opened up between two equipment pits. Remedial grouting was performed. Development also required construction of a R&D building over a 96 inch diameter RCP storm sewer. Auger cast piles were used to support the building to avoid overstressing the existing pipe and risk separating joints. This case history outlines lessons learned while constructing auger cast piles in Karst and proving quality was built into the foundations.

By Mario A. Terceros Herrera, Mario Terceros Arce, Antonio Marinucci

A Smart Cell is a closed-type tip post-grouting device that is attached to the bottom of the steel reinforcement cage of a drilled shaft and is used to enhance performance and to reduce uncertainty thereof. Control of the grout is maintained within the device during injection and a uniform stress is imparted across entire base area simultaneously, inducing a pre-mobilization load into the shaft as well as the soil. This paper describes the construction and tip post-grouting of drilled shafts from two bridge projects in the Santa Cruz, Bolivia region along the Paraí River. During the grouting process at each project site, there were noticeable differences in the grouting pressures achieved and responses observed, even within short distances between shafts. For this project, the greater benefit of using the Smart Cells was the reduction of risk and uncertainty of performance due to the highly variable soil conditions. Ultimately, since the response of each shaft was observed during grouting and because a “minimum” value of shaft resistance (i.e., pre-mobilization of load) was measured, there is a greater reliability with the anticipated performance of the shafts when axial loading is eventually applied.

By Konstantin G. Ashkinadze

The paper considers performance of piles supporting transient pipe anchors in heavy industrial pipelines. Events such as pump trips or opening and closing of large valves produce short-term dynamic pulses in the pipeline with variable spectral characteristics. Their magnitude is large enough to cause major damage to the pipeline and its anchors, which face horizontal impact loads amounting to hundreds of kN. Design of pile foundations supporting these anchors is often governed by limitation of deflection of the support to prevent overstressing pipeline connections and equipment nozzles. The maximum deflection does not always correspond to the largest load because the stiffness of the soil surrounding the piles heavily depends on the rate of loading. Faster actions encounter stiffer soil response while loads of smaller magnitude applied slowly may be more critical for the deflection time history of the anchor. A typical transient action has both high- and low-frequency harmonics, which makes the response complex. Using load rate-dependent p-y curves published in literature, the paper develops methods of analysis of pile foundations for transient anchors. Pile displacement amplitude – input frequency – natural frequency correlations and time histories of pile response are constructed for typical profiles of transient actions, considering nonlinear soil response to large horizontal loads.

Jan 1, 2016

By Francisco A. Flores, José L. Aguirre, Héctor A. de la Fuente, Erika Bernal, Jorge Arroyo-Esquedla

This paper presents the analysis, design, and construction of soil improvement for storage tanks foundation support at a site in Tabasco, Mexico. A total of 980 Rammed Aggregate Piers of 12.5 m in length and 0.5 m in diameter were designed and constructed to support four storage tanks. The soil conditions at the site generally consist of loose to medium dense silty/clayey sand to about 8m depth, underlain by very loose to medium dense silty/clayey sand with seams of very soft clay. The use of Rammed Aggregate Piers induced densification of the soil to increase its stiffness and reduce the liquefaction potential to control both static and dynamic induced settlements. Standard Penetration Test (SPT) and Cone Penetration Test (CPTu) explorations were performed prior to and post soil improvement to compare the liquefaction potential and the Factors of Safety associated with the two conditions. Finally, the soil improvement installation rate is presented. Soil improvement using Rammed Aggregate Piers represented a suitable alternative to support storage tanks foundation in potentially liquefiable areas.

Oct 1, 2022

By Michael Arnold

"BAUER Foundation Corp. was one of three contractors awarded with the installation of a cut-off wall at the Herbert Hoover Dike Rehabilitation project. The cut-off wall was constructed up to 84 feet deep and 25 inches thick. It extended from the crest through the middle of the existing dike into the underlying peat, sand, and rock layers. BAUER used the cement deep soil mixing method of Cutter Soil Mixing (CSM) to install the wall. Soil mixing was facilitated by first removing the peat layer in the wall alignment using Kelly drilling and replacing it with suitable backfill, resulting in a secant pile wall arrangement of replacement columns. BAUER successfully finished four task orders with a total length of just over 10 miles. Up to six rigs of the types BAUER BG 28, BAUER BG 40 and RTG RG 25 were concurrently used to perform the replacement columns and the cut-off wall installation.The paper introduces the project, the geotechnical site conditions, and the requirements specified by USACE. It focuses on the specific adaptation of the CSM method to the site conditions and on the equipment used. Strength and permeability results obtained from an extensive testing program are presented. The impact of the curing conditions on lab and in-situ test results is studied, and test results are related to soil conditions.PROJECTThe Herbert Hoover Dike is a 143-mile-long dike encircling Lake Okeechobee in south central Florida. When it was constructed in the 1930s and 1960s, the purpose of Herbert Hoover Dike was flood protection from hurricanes. However, during the 1970s a higher lake level was maintained permanently to provide local agriculture with water. Later, damage became apparent during two nearly back-to-back high water events in the 1990s, when numerous sink holes, seeps, pipes, and boils were observed (Fig. 1). In 2000, the Congress approved USACE to propose rehabilitation measures. The installation of a cut-off wall into the existing dike was chosen during the initial design process as the preferred measure to improve the safety of the dike (Davis et al. 2009).The first section of the dike to be rehabilitated was Reach 1 located along the southeast side of the lake between the towns of Port Mayaca and Belle Glade. An indefinite delivery indefinite quantity (IDIQ) multiple award task order contract (MATOC) was issued for this 22.4-mile-long stretch by USACE in 2007. BAUER Foundation Corp. (BAUER) was one of the three contractors that succeeded in the qualification process. Each of the three successful contractors had their own novel construction techniques. In the years 2008 to 2012 BAUER executed four task orders totaling over 10.0 lineal miles of cut-off wall with 3.3 million square feet of design surface area."

Jan 1, 2015

By Musbah A. Hasan, Ahmed M. Nasr, Fauzi Jarushi

Many transmission towers, high-rise buildings and bridges are supported by piles. These structures may be subjected to large lateral loads. Therefore, experimental investigations on model piles under lateral loads were conducted in uniform dry sand. Small-scale model tests were carried out considering the influence of pile length, pile diameter, sand density, roughness of pile surface and vertical load on the lateral resistance of a pile. Furthermore, the effect of pile load eccentricity (e/L) on the ultimate lateral resistance was studied. Investigations, of the influence of various parameters on the magnitude of the coefficient of subgrade reaction (nh), were also performed. It was found that the lateral load capacity of piles increases with increase in pile length, pile diameter, pile surface roughness and increase in the sand density. The results also showed that the coefficient of horizontal modulus of subgrade reaction, (nh), decreases with deflection increase. From the results, the coefficient of subgrade reaction for a smooth pile embedded in medium dense sand would decrease by (134%) when the lateral pile head deflection (yg) changes from (2% to 5%) of pile diameter.

Jan 1, 2017

By Chu E. Ho, Paul Napoli

This paper presents the performance of nineteen open-ended steel pipe piles driven through highly variable overburden soils into glacial till and schist bedrock. The piles were 16 inches in diameter and 0.656 inches thick, with yield strength of 50 ksi. The piles were designed for a service capacity of 250 kips and were driven to achieve an ultimate geotechnical capacity of at least 500 kips. Due to the large variation in the ground conditions, installed pile lengths ranged from 25 to 66 feet. Some piles were driven to refusal on the bedrock while others were terminated at final driving resistance of 2 to 7 blows/in. Two piles were suspected to be plugged during driving while others did not. Each pile was instrumented with strain gages and accelerometers near the pile top, and observed using a Pile Driving Analyzer (PDA) to provide preliminary guidance on pile capacity achieved at end of initial drive (EOID). The influence of plugged and unplugged pile toe conditions on the interpretation of pile capacity was investigated using Case Pile Wave Analysis Program (CAPWAP). Characteristics of driving energy, compressive and tensile stresses developed in the steel pipe piles, and the resulting pile deformation behavior are discussed. INTRODUCTION The Hunters Point South redevelopment in Long Island City, Queens is one of New York City’s major efforts to transform former manufacturing zones into mixed developments for the middle-income community. The site is located along the eastern shoreline of the East River and Newtown Creek. The development included low to high-rise residential buildings, a public school and retail structures. Open spaces were created along the East River and Newtown Creek waterfronts in the form of a continuous park providing for recreational and community related activities. Waterfront structures included small park buildings, walkways and viewing platforms with the shoreline protected by revetments as part of the City’s flood mitigation strategy. The project was implemented in two phases, with completion of construction for Phase 1 in 2013 and Phase 2 in 2019. Based on available historical information, extensive reclamation took place between 1855 and 1898. After 1951, changes to the shoreline were made along the East River, including the removal of reclaimed land along the northern portion of the project site to allow for docking facilities. By 1977, these facilities had been demolished and backfilled to form the current shoreline configuration. The present site was temporarily used as a parking lot with stockpiles of fill mixed with construction demolition rubble, rip-rap and boulders of varying heights across the site. The existing ground surface varied significantly up to approximately 25 feet difference in elevation. The stockpiles were removed and the site was re-graded during final development of the project. This paper discusses the foundation design challenges due to the loose overburden soils and potential obstructions within the fill material, in particular, the issues relating to installation of open-ended steel pipe piles through the ground conditions encountered on site.

Jan 1, 2019

By Ali Ebrahimi, Meena L. Viswanath, John F. Beech, Mustafa B. Erten, Ming Zhu

"Excessive deformation of a cantilever sheetpile wall can occur due to dredging, excavation, backfilling, or long-term creep behavior of soil. A buttressing berm constructed in front of the wall can be considered as a mitigation technique to prevent or decrease the deformation by increasing the passive earth pressure and thus improving the wall stability. The effect of the buttressing berm on the stability and deformation of a sheetpile depends on the berm geometry (i.e., the thickness/depth and the width) as well as the properties of the sheetpile and the adjacent soils. A parametric study was conducted using a conventional limit equilibrium method. Design charts were prepared to evaluate the effect of a buttressing berm and the soil friction angle on the wall stability and deformation. These charts can be used as a tool by geotechnical engineers to make a quick estimate of the required size of a buttressing berm in case of calculated or unexpected excessive deformation of a sheetpile. An analysis of the effect of a buttressing berm on the stresses and deformation of a sheetpile was also compared with the results from finite element analysis. The results of this comparison are discussed.INTRODUCTIONCantilever sheetpile walls are commonly used to support excavations. Sheetpiles are hot rolled or cold formed sections of steel made to interlock with adjacent sections to form a continuous structure providing lateral support. Sheetpile walls can be cantilever walls or anchored with tiebacks. To construct a cantilever sheetpile wall, sheetpiles are driven by pile drivers or vibrated in to a design depth sufficiently below the depth of excavation. Excavation can then proceed in front of the sheetpile wall, which resists the earth pressure loading from behind the wall. The design depth and geometry of the sheetpile wall depend on the soil conditions, the depth of excavation, and the tolerable deformation. In certain cases, when a small buttress of soil can be left immediately adjacent to the sheetpile wall, the required depth or geometry of the sheetpile wall can be reduced or adjusted, which can significantly decrease the cost of procuring and installing the wall. Such a buttress can also serve as a short-term or long-term remedy in case of observed excessive deformation in a constructed wall. Traditional methods of analyzing the stability of a sheetpile wall do not account for the passive pressure effects of this small buttress. In this paper, a parametric study was performed for a variety of soil types and wall and buttress geometries by implementing traditional limit equilibrium methods in commercial software and design charts were created illustrating the effect of a buttressing berm on sheetpile deflection. Selected cases were then modeled in a finite element software to compare the results with the traditional limit equilibrium method. The resulting design charts can be used as a tool by geotechnical engineers looking to reduce the design geometry of a sheetpile wall or address observed excessive deformation in a constructed sheetpile wall."

Jan 1, 2016

By Brian T. Nereson, Michael C. Penney

"This technical paper was prepared to describe the general process by which the authors designed a column-supported load transfer platform (LTP) for support of asphalt-paved runway and taxiway embankment areas over soft organic soils, the major tasks and observations made during construction of the system, and the outcome of the system design and construction. The LTP system was designed using the method described in the BSI Standards Publication Code of Practice for Strengthened/Reinforced Soils and Other Fills, BS 8006-1:2010 (BS8006), to achieve performance objectives for the project. The design also used other criteria based upon the authors’ engineering experience and understanding of the expected interaction between soils, structures and geotextiles. The design and construction process described herein resulted in a successful project. The authors identified that full-time engineering oversight during construction was of high importance and provided a high degree of value to the project. The authors’ intimate knowledge of the potentially adverse effects of variations in construction practices promoted timely identification of construction deficiencies that could have affected the reliability of the system. This resulted in corrections and modifications being made, while materials were still accessible, to protect the intended performance of the finished system.INTRODUCTIONThe site is located in Marshfield, Massachusetts. The surrounding area is flat and contains significant wetlands with a water table at or near the ground surface. Prior to the improvements described herein, the site was already developed as an existing municipal airport with an approximately 3,000 linear-feet asphalt-paved runway oriented in a northeast/southwest direction (northeast end referred to as Runway 24 and southwest end referred to as Runway 6; Fig. 1). The site is located approximately 0.5 to 1 mile (Runway 24 and Runway 6, respectively) from the Atlantic Ocean.The improvement project included total extension of approximately 550 linear feet of asphalt-paved runways and taxiways over existing wetlands that consisted of soft, organic soils with varying but significant depths (Fig. 2). An initial geotechnical assessment performed for the project identified that the subsurface conditions were not suitable to support the proposed runways and taxiways in their existing state."

Jan 1, 2016

By Venugopal B, M Kumaran, Thomas John, Vetriselvan A

The initial pile load tests are conducted to ensure the geotechnical capacity of the pile in a particular site condition. Normally kentledge method is adopted for the compression pile load tests. In this method the entire kentledge load is loaded above secondary beams which are supported by concrete blocks above the Natural Ground Level. So, it is important to ensure the SBC (for shear and settlement) of the natural ground. In one of our projects initially it was decided to go with kentledge system for initial compression load test on 56m long 1200mm diameter BCIS pile. The test load and total kentledge load were 2160t and 2700t, respectively. The soil strata mainly consisted of clay with low SPT N value and water table almost at ground level. It was suggested to replace top soil using Granular Sub-base (GSB) with good compaction in order to avoid excessive settlement of concrete blocks placed to support the kentledge weight. When the kentledge loading started, even before reaching 10% of total kentledge load, excessive settlement on the GSB layer was observed. This paper describes the problems faced during normal kentledge method and how it was overcome using the liner pile system for initial compression load tests in this particular site condition for higher test load.

Nov 1, 2022

Jan 1, 1986

By O. Craciun, C. A. Bridges, M. Cai, J. Sugawara

There are a number of methods that can be adopted for predicting the ultimate lateral resistance of a free-head rigid pile, from the conventional Brinch Hansen and Broms solutions to three-dimensional finite element analyses. Often these methods give rise to significantly different pile ultimate lateral capacities which could lead to either unsafe or too conservative designs. It is also well known that finding a rigorous and practical solution is challenging due to the complex three dimensional and nonlinear soil-structure interaction. This paper reviews some of the most common methods and produces results of pile ultimate lateral capacities embedded in cohesive or cohesionless soils. Subsequently, a finite element analysis is performed using PLAXIS 3D modelling under the same design conditions. Based on comparison of results, limitations and advantages are highlighted, and the most suitable method is proposed from a practical point of view.

Nov 1, 2022

By Nagarajan. D, Raja Rajan. K, Vijayakumar. T

Major bridges crossing mighty rivers must be constructed in flowing water. Constructing the sub-structure in water has been a challenging job for contractor. Special construction techniques with marine fleets to be adopted for waterfront construction. Enabling works like temporary piling platform and cofferdam used for pile and pile cap construction. Apart from this, enabling works like load out jetty to transport the materials from land to water; temporary walkway for access of workman to work location; temporary access bridge for construction vehicles movement; temporary liners for tower crane foundation; Concrete block to act as dead man anchor for barge movements were all required by the contractor for smooth functioning of site as per construction schedule. Investment in enabling works by contractor plays a significant role on profit margin of the project and of course with utmost safety. Design of enabling works for waterfront structures involves hydrological data like afflux, bathymetry survey, current force, scour depth and wave force to be taken cautiously for safe and economic design. Type of foundation and pile/well cap top level corresponding to water levels shall influence the construction scheme. Usage of geotechnical software like Wallap and Plaxis required for enabling work design to enhance the safety of the structure. Bathymetry and soil condition play a critical role in design and construction of enabling works. Water Discharge quantity in river along with water levels like low water level, high flood level, seasonal fluctuation of water levels has a great impact on design of enabling works. Establishing enabling works for waterfront construction near to an existing bridge is an additional challenge for the contractor. Along with design, constructing the enabling works in water requires special construction methodology and sequence of work. This paper shall provide insights on overview of design and construction of enabling works for waterfront construction.

Nov 1, 2022

By Gene Bryant, Wesley Schmutzler, Matteo Bertoni

The levees where the Mississippi River and the Lower Wood River meet near East Alton Illinois have been a problem area for years due to underseepage. The first phase of the deep cutoff wall was a 2,000-linear foot section that was completed in 2016 for the Illinois Flood Prevention District Council. This section was installed along the Wood River and the Mississippi river to depths of over 135’, The United States Army Corps of Engineers was tasked with continuing the cutoff wall along the Mississippi river. The wall was a continuation of phase I with depths up to 140’. The 1,000’ long cutoff wall was installed through fill, loose sands, cobbles, and sandy clay. The cutoff wall was terminated in either Glacial Till or sound rock. In order to provide wall permeability equal to or less than 1.0 X 10-6 cm/sec a self-hardening slurry (SHS) composed of ordinary Portland cement, slag cement, and water was utilized. The depths reached on this project using SHS is the deepest done to date in the United States. Along with the permeability requirements, a very narrow range for the unconfined compressive strength was specified at 50 – 180 PSI. In order to monitor the ground movement and water level fluctuations during the excavation of the panels with the Hydromill or Clamshell, 6 automated inclinometers were installed and monitored continuously during panel excavation in phase 1. Seven automated piezometers were monitored in phase 2. This paper will give an overview of the project with emphasis on the effect of the excavation on the instrumentation, specifically the reaction of the piezometers as the last panels were installed. INTRODUCTION The project is in Illinois, about 1000 feet downstream from where the Wood River Creek enters the Mississippi River between East Alton, IL and Wood River, IL adjacent to State Highway 143 (Fig. 1). The Wood River Lower Cutoff Wall Phase 2 Project (WR2) was awarded to TREVIICOS SOUTH (TIS) in September 2017. The Main Project features are: Construction of work platform, inclinometers installation and removal, cutoff wall construction by the Self-Hardening Slurry method (approx. 135,000 sf) up to 140' depth, clay cap installation, and site restoration. The levee system along this stretch of the Mississippi River has been plagued by under-seepage for several years. The phenomenon has worsened to varying degrees, depending on location, to the point that remediation was needed to ensure that Levee failure would not be an issue in the future.

Jan 1, 2019

By Stephan A. Jefferis

I presume that the questioner is not asking about the reduction of sulfate in groundwater to hydrogen sulfide as a result of biological activity promoted by organics in the grout hardener and that the question relates to sulfate attack on cementitious grout systems. For the project in Spain presented in my paper, we used a very high pulverized fuel ash (PFA) content in the cementitious material. This gives good sulfate resistance and indeed the chemical interaction will actually cause the permeability to drop for about 50 years without any question of sulfate attack and damage to the whole thickness of the grout - of course there will be attack at the exposed face of the grout where it is in contact with the contaminated groundwater. The mix had over 75% PFA, and also a very high overall cementitious content. The mix was the contractor's design and showed excellent behavior in laboratory proving trials. In grouts as distinct from concrete, PFA gives significantly better sulfate resistance than ground granulated blast furnace slag which is often used in Europe as a component of bentonite-cement mixes for slurry trench cut-off walls.

Feb 10, 2003

By Suthan Pooranampillai

Verification of drilled shaft resistance is primarily obtained through the use of different load testing methods. Procedures utilized include conventional top down static loading, the Osterberg load cell (O-cell) test and dynamic tests such as the Statnamic method. The O-cell test provides a means of obtaining separately the base and side shear resistance behavior of drilled shafts (cast-in-drilled-hole). Alternatively, the Statnamic load test method enables the engineer to derive base and side shear behavior separately, based on measurements of load, accelerations and strains along the length of the shaft. However, due to time and cost constraints these tests can only be performed on selected shafts within a project. Post grouting of a drilled shaft base embedded within a cohesionless material, with a low mobility compaction grout, will essentially pre-load the shaft base soil against the side shear and self-weight in much the same manner as an O-cell load test (when the load cell is placed within the base vicinity). Therefore, successful post grouting of a drilled shaft would enable verification of both shaft side shear and base resistance simultaneously on each and every shaft it is carried out on. Additionally, such post grouted shafts display stiffer load-displacement response during subsequent downward, superstructure induced, loading compared to ungrouted shafts. Verification of resistance on each and every shaft through the use of post grouting will allow an increase in resistance factors (reduction in safety factor) used in the design. Two 6 ft. diameter drilled shafts were constructed in Fredonia, WA, for WSDOT, each with an approximate length of 52 ft. The shafts were terminated within medium dense poorly graded silty sand. Statnamic load testing of the shafts indicated maximum derived static side shear and base resistances of 2545 kips and 507 kips (1.6 in. displacement) for shaft One and 2466 kips and 212 kips (1.4 in. displacement) for shaft Two. Shaft Two was subsequently grouted, with a low mobility compaction grout. Shaft base mounted total earth pressure cells measured a maximum sustained pressure of 55.44 ksf during the compaction grouting operation. Shaft displacement reached 0.65 inches in the upward direction at termination of grouting. Comparison of grouting data with initial load test information indicates that properly instrumented post grouting verifies shaft base and side shear resistance. In addition, these grouting induced resistances were much higher than design values supplied by the engineer using conventional resistance factor design. Large scale laboratory testing also shows that base grouting verifies higher soil resistances than permissible in conventional design.

Jan 1, 2010

By Brandon M. Robinson, Osman F. Besler, Dominik Gaechter

With the increase in population over the last decade, and anticipated population growth over the coming years, Norway is making significant investments in the Country’s infrastructure. Part of this investment in development starts with the Intercity development project in South-East Norway, which is the largest transport project in Norway. The Intercity Development project consists of 270 km (167 mi.) of new doubletrack rail, capable of train speeds reaching 250 km/h (155 mph). The new stations are centrally located in the major cities, in South-East Norway, to provide the benefit to as many citizens as possible. The goal of the project is to reduce the increase in traffic, which is coupled with an increase in population, and reduce the travel times between the cities. The Intercity Development Project has an anticipated completion date of 2034. The Sandbukta-Moss-Såstad (SMS) project, part of the Intercity development, includes 10 km (6.2 mi) of new double-track railway and is situated on the Østfold Line, near the city of Moss, Norway shown in Fig. 1. The 10 km SMS-section covers three open stretches and two tunnels, including 630 m (2,066 ft) substructure for double-track railways on the open line at Sandbukta. The Moss tunnel is a 1720 m (5,643 ft) long tunnel from Sandbukta to Moss center, including a 420 m (1,378 ft) long concrete culvert. The new Moss station includes an 800 m (2,625 ft) long station area. The Carlberg tunnel is a 2350 m (7,710 ft) long tunnel from Kleberget to Carlberg, including a 200 m (656 ft) long concrete culvert.

Sep 8, 2021

By Abhirami B., V. Balakumar

Piled raft foundation system is an intelligent geotechnical concept, developed towards reducing the settlement of the raft and the footings by providing pile elements below the raft or footings, as the case maybe. Although a large volume of works has been done on the behaviour of piled rafts by observational studies, the effect of construction methodologies such as deep excavations, the installation methodologies used for piling etc appear to have not been covered adequately. This paper discusses the effect of deep excavations, pile installation techniques and the effect of adding structural elements, based on the data available from published literatures. Based on this study, the performance of the piled raft monitored by the author has been revisited and the results of such a study are discussed.

Nov 1, 2022

By Andrew Middleton, Mark Wyatt

"The Brickworks Marketplace Project is a significant shopping centre development in inner north west Adelaide constructed by Badge Constructions in 2014 and 2015. The site was a former brickworks with a deep pit containing various extents of uncontrolled fill which was to remain on site, and with a remaining void up to 6 m in depth. The existing uncontrolled fill was improved using the High Energy Impact Compaction system, and the pit backfilled using a quarry crusher byproduct selected by trial and a recycled crushed concrete and bricks and compacted in deep lifts. This approach resulted in significant savings in compaction time, cost and building foundations. The settlements of various parts of the completed works have been monitored since February 2015 and this monitoring has demonstrated small settlements which meet the user’s constraints.INTRODUCTIONThe Torrensville Brickwork Markets project involved the transformation of a former brickworks and clay pit site into a regional 17,000m2 shopping centre, opening in June 2015.The site was a former brickworks with adjoining clay borrow pit. The clay pit had been partially backfilled over many years with ‘uncontrolled’ fill comprising ‘clean’ soil, bricks and kiln dust typically of the following thicknesses:??of the order of up to 7 m to 10 m but locally up to 15 m in the western part of the site??2 m to 5 m in the south-eastern part of the site; and??less than 0.5 m in the north-eastern part of the siteAnecdotal reports suggested compaction of some of the fill may have been undertaken, although this not able to be confirmed nor records obtained.Initially it was proposed to take up the existing uncontrolled fill, sort and recompact or remove to landfill, followed by backfilling in conventional means over 500,000 cubic metres of imported filling to a thickness of up to approximately 6m to backfill the former pit. This work represented a significant cost and was not economically viable.During early negotiations, the contractor proposed an alternative to retain and ground improve the existing filling on site, and to backfill the pit with fill placed and compacted in deep lifts, thereby significantly improving the economics, environmental and community impacts of the proposed works.The developer agreed to the proposal with the following performance criteria:??a settlement of =10 mm after 10 passes by the Impact Compactor (on existing subgrade areas);??a bearing capacity of 250 kPa for high level footings;??a maximum long term differential settlement of 40 mm (measured over 16 m), ie. 1 in 400; and??a minimum modulus of 40MPa."

Jan 1, 1900

By Ali Ebrahimi, Jeremy M. Gasser, Cuneyt Gokmen, Paul J. Sabatini, Roneet Das, William Tanner, Amir Ahmadipur

There are safety concerns related to operation of heavy equipment over coal combustion residual (CCR) impoundments during construction of the impoundment closure programs. As part of a pilot study prior to a full-scale closure construction, an access pathway and working platform were designed and constructed to facilitate equipment access for construction of deep soil mixing (DSM) zones on the ash delta of a CCR impoundment. The access pathway and working platform was constructed using shallow mass mixing with cement at the CCR surface to address safety concerns related to the geotechnical behavior of CCR. This paper describes the data from the instrumentation system which was implemented to monitor the geotechnical performance of the CCR during the pilot study. The instrumentation system included monitoring of the ground movement, vibration, and porewater pressure within the ash delta of the CCR impoundment during a pre-construction load testing, equipment mobilization over the access pathway, and DSM column installation over the working platform. INTRODUCTION A deep soil mixing (DSM) pilot study was conducted at a coal combustion residual (CCR) surface impoundment to evaluate mix designs and construction techniques for the regulatory closure. The DSM columns will create a wall which will separate and retain the CCR in a consolidated footprint separate from the closure by removal portion of the footprint and provide a barrier between the two areas of the surface impoundment. Historically, the surface impoundment received CCRs including fly ash, bottom ash, boiler slag, and gypsum, along with other byproducts produced from flue gas desulfurization (FGD). The predominant CCR in this impoundment were fly ash and bottom ash. The primary goals of the DSM pilot study were to assess the mix design strengths and to evaluate DSM construction techniques that could reach the design mixing depths of up to 90 ft. The DSM test columns were installed on the CCR delta approximately 500 ft from the nearest impoundment dikes. Another objective of the pilot study was to develop, construct, and monitor an access pathway for safe passage and movement of construction equipment on the CCR delta.

Jan 1, 2019