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By Heather Wright

Shovel operators are one step closer to having a better tool to operate and monitor their equipment. The development of a unified shovel interface is proceeding into phase three, focused on producing a standard application programming interface (API) for connecting onboard devices. This solution will positively impact safety, performance and productivity, and is the result of collaborative work driven by the Global Mining Standards and Guidelines Group (GMSG). Proof of concept revealed During the spring of 2013, Peck Tech Consulting was engaged to develop the working proof of concept (POC) software implementation, which integrates multiple vendors? systems into a single interface using one-to-two displays. As a result, the GMSG developed a functioning, manipulatable, unified shovel interface proof of concept and unveiled it at the World Mining Conference in August in Montreal. The proof of concept effectively provides a unified operator interface that pulls together the many divergent systems onboard large shovels.

Mar 1, 2014

By J. A. van Huyssteen, P. H. Radcliffe

With the profit squeeze of recent years and indeed the survival of many mines at risk due to low gold prices and declining grades, many inventive solutions have been found of increase production and decrease cost. One of these is the application of process auditing methodology which is essentially a tool to determine systematically whether a process is delivering optimally and, if not, to identify the basic causes. Then a prioritized action plan can be developed with the client. Our experience has shown that problems are seldom what they appear to be and that most processes can operate far more efficiently with relative little effort. A process auditor requires good facilitation skills to overcome initial suspicion, and for sustainable solutions client involvement is essential. Process auditing as it is being applied in Anglogold has evolved over many years to reach its current format. The lessons learned and insights gained in the process are shared here with the reader.

Jan 1, 1999

By Luis Tondo, Gary Johnson, Steve Morell

High pressure grinding rolls have been demonstrated by numerous researchers, and at a number of commercial installa­tions to be power efficient comminution devices. They have become almost "standard equipment" in the grinding of cement clinker. However, the technology has been relatively slow to catch on in the mineral processing industry. Part of this may be due to the fact that this relatively expensive machine has not been incorporated into the plant flowsheet so as to fully exploit its power efficiency, and therefore realise the maximum economic benefit. This paper describes the results of a pilot scale test program designed to evaluate the performance of the device with the aim of developing a circuit configuration that better exploits the inherent power efficiency of the machine. The results of the test program clearly show that power savings of about 50% over conventional technology are achievable when the machine is made to produce the final product grind size.

Jan 1, 1995

By Andrew P. W. Briggs, Corale L. Brierley

A considerable economic and technical knowledge base has been amassed with the successful and sustained operation of commercial minerals bioleaching/biooxidation plants to extract copper from chalcocite ore and enhance precious metal recovery from sulfidic refractory ores and concentrates. Economic evaluation ofbio-processing must consider the value of the ore, the sulfide-sulfur requiring oxidation to achieve significant metal recovery, the time required for the biological process and, in the case of precious metal feed-stocks, the down-stream reagent consumption. Of these considerations oxygen requirement for the biologically-catalyzed oxidation of sulfide minerals is the prevailing determinant in the capital and operating costs of aerated, stirred-tank reactors for processing concentrates and bio-heaps for processing ores. Oxygen requirement is dictated by the amount of sulfide-sulfur requiring oxidation to achieve desired metal recovery. The testwork program to evaluate a project for application of biooxidation/bioleaching must be designed to insure that factors critical to economic assessment are fully quantified.

Jan 1, 1997

By Rein Buisman, Michael Fullam

This paper outlines the general operating principles, benefits and applications for the Pansep Screen. The Pansep is a continuous fine screen developed in 1997 capable of processing high volumes of fine mineral f actions continuously, and at small apertures.

Jan 1, 2000

"Australia’s largest rail freight network operator, the Australian Rail Track Corporation (ARTC), has selected GE Transportation’s Movement Planner solution as the key technology enabler for its Hunter Valley-focused network control optimization program.ARTC’s Newcastle-based network control, is the nerve center of Hunter Valley rail operations, where locally based train control professionals make thousands of decisions every day to safely support the annual movement of more than 24 kt/h (26,400 stph) of freight, and tens of thousands of coal, freight, grain and passenger trains each year.ARTC plans to transform its train control function by integrating and then building on Movement Planner, an advanced software solution by GE Transportation that provides real-time rail traffic planning and optimization to enable freight to move more efficiently. “The Hunter Valley rail network is one of the busiest and most complex in the country, supporting the largest coal export port in the world,” ARTC managing director and chief executive officer John Fullerton said.“As bulk freight demands grow, rail operators like ARTC and supply chains like the Hunter Valley coal network need to be creative in the way they respond so the Australian economy doesn’t miss out. That’s why we have conducted a worldwide search to find globally proven solutions that will improve our network productivity and efficiency,” Fullerton said.The Movement Planner solution considers multiple factors including train schedules, trafficcontrol systems and train movements relative to each other and then develops an optimized traffic plan for the trains throughout the network. Existing GE customers have benefited from increased visibility of network operations, higher velocity, less dwell times, and improved on-time performance across their networks."

Jan 1, 2018

By Larry Whittle

Gold milling activities generate waste streams containing dissolved metals and cyanide, among other contaminants, that require some form of treatment prior to discharging to the environment. To date, this treatment has involved the destruction of cyanide through natural degradation, chemical oxidation, or a combination of both followed by the precipitation of metal hydroxides. Although these processes have been proven to be capable of achieving. regulatory levels for metals and cyanide, they often generate significant levels of cyanate and, at times, ammonia, that may be toxic to rainbow trout and thus undesirable for regulatory compliance. Tallon Metal Technologies Inc. (Tallon) has developed Vitrokele™, a chelating resin that has the ability to capture metals (including gold), both total and weak acid dissociable cyanide, as well as thiocyanate from both slurries and solutions. The loaded resin is eluted and returned to the recovery circuit while metals and cyanide are recovered from the eluent stream. This process was demonstrated at pilot scale at B.P. Resources' Hope Brook Gold Mine in Newfoundland, and more recently at Canamax's Bell Creek Mine near Timmins, Ontario. The results from these pilot programs showed metal and cyanide recoveries of 99% or more with the concentration of cyanide and metals in the effluent reduced to levels with minimal or no toxicity to rainbow trout. Furthermore, neither cyanate nor ammonia were generated from the process. The loaded resin was effectively stripped and re-introduced to the recovery circuit; cyanide was captured in the eluent stream and made available for recycling to the mill leaching circuit; and metals were captured for re-use, sale or disposal. This paper summarizes the results obtained from the pilot tests at the Bell Creek and Hope Brook Gold mine sites.

Jan 1, 1992

By Robert Dunne, John Angove

The physical properties of an ore body require determination for virtually all mining projects, new and existing. The extent and regularity of such determinations being subject to the size and homogeneity of the orebody. Such properties have an impact at the design stage of new plants, with respect to equipment specification, and thus effects capital costs; and also impacts on the operating costs of new and existing plants, with respect to power consumption, production levels and part replacements. All of these can severely alter the bottom line and can be the determining factor in the economic viability of many projects. This paper examines some of the most common properties that are measured, the procedures utilised in determining these properties, and their variability under conditions of reproducibil­ity, and to a lesser extent repeatability. The properties looked at were Impact Crushing Work Index, Abrasion Index, Bond Rod Mill Work Index and Bond Ball Mill Work Index. A number of testing laboratories throughout Australia and the US were utilised in the survey. The results showed up some interesting and important features of the procedures used, all of which have become accepted industry standards, and which had varying effects on the final result. Tests such as the rod and ball mill indices would appear to have reasonably robust procedures which allowed for the determinations of the respective index without the introduction of significant variations, although there were indications that variations could occur. The other tests gave a sufficiently different picture to be able to suggest that an argument could be made for a more intensive investigation to be undertaken, with the possible outcome that a modified test procedure or an alternative test is required.

Jan 1, 1997

By J. Patrick Glynn

The paper compares the METSIM model simulation and the actual operating data at Sleeper Gold Mine in Nevada. The simulation utilized by the model is a combination of Bond's models, models for breakage and selection functions and the Krebs model for cyclones.

Jan 1, 1992

By Josh Savit

Corporate responsibility already encompasses safety and compliance. No longer will companies be able to use differing standards of care to miners based on the country in which they are working. This is not only an issue of social license, but one of global risk management.

By James W. White

From Modular's first truck-dispatching system for Phelps Dodge Corporation in 1979 to today's alliance between Modular and Komatsu, Ltd., innovation has been Modular's main product. This paper describes the growth of a mining products supplier and the philosophy and decisions behind that growth.

Jan 1, 1998

By Ralph P. Hackl

Biooxidation processes for treating arsenical and other types of refractory gold ores are touted by many as being simple, inexpensive and environmentally friendly. One of the advantages claimed by proponents of biooxidation is that arsenic is disposed of as insoluble ferric arsenate which is suitable for long term disposal in tailings ponds. However, there is considerable controversy as to the stability of ferric arsenate with respect to re-dissolution of arsenic. In particular, there is concern that the amorphous ferric arsenate produced at low temperature is not stable, especially at the alkaline pH's required for cyanidation. There is a general lack of published information on the stability of arsenical bioleach tailings. Past work on ferric arsenate stability has usually involved purely chemical systems and the use of synthetically prepared precipitates. Upon completing the Salmita bioleach pilot plant campaign (Hackl and Wright, 1989) the author had the opportunity to test the stability of the arsenical bioleach/cyanide tailings which were produced. This paper summarizes the results of that work.

Jan 1, 1990

By Stuart K. Nicol, Malcolm D. Engel, Neville T. Moxon

Ion flotatir,n of gold is a process being developed to selectively float extremely dilute aurocyanide liquors using a novel surface active complexing agent. The principle of ion flotation is also applicable to a wide range of other metal-containing solutions. The market potential of the gold flotation process would be enhanced by the possible combination of the gold recovery capabilities with both cyanide recovery and metal removal. For example, recovery of copper cyanides from a return liquid strean1 would be a useful means of reducing operating costs and satisfying environmental pressures to treat tailings dams. Experimental work is described where samples of tailings solution from a far north Queensland gold mine were subjected to ion flotation to remove copper cyanide species from a clear recycle solution. The form in which these products was removed was of secondary importance compared to the need to produce a clean solution for use in the plant. Recovery of the anionic copper cyanide species was accomplished using a quaternary ammonium surfactant.

Jan 1, 1991

By Dennis J. Appelhans

Lac Minerals Bullfrog conducted research and testwork to find an environmentally acceptable alternative to lead for fire assaying. The result of this work was the substitution of bismuth for lead in all fire assaying performed at the Bullfrog Mine. The environmental and economic ramifications of this discovery are highlighted.

Jan 1, 1993

By Cuong V. Trang, Christopher A. Fleming

There has been greatly renewed interest throughout the gold mining industry over the last few years in cyanide recovery from gold and silver plant tailings. This interest has been spmred by two factors. Firstly, the increasing cost of destroying cyanide to levels that meet more and more stringent regulations for tailings impoundment or discharge to the environment. Secondly, many gold ore bodies suffer high cyanide consumption costs as a result of the presence of base metals (principally copper) that react with and consume cyanide during the gold leach. In most cases, the cost of recovering and recycling this cyanide from the tailings is signif­icantly lower than the cost of purchasing new cyanide. When this cost benefit is added to the lower costs of tailings detoxification, a compelling case can frequently be made for cyanide recove1y. A number of processes for recovering cyanide from gold plant barren solutions or pulps have been developed. Most of the processes require that the recoverable cyanide is first converted to the highly toxic hydrocyanic acid gas (HCN) and fears surrounding the handling of this compound have probably presented the great­est impediment to implementation of these processes.

Jan 1, 1998

By Karl O. Toppel, Jim Flaherty

The desire to minimize gaseous effluent in smelting and maximize gold yields from refractory ore are driving the nonferrous and gold refining industries to demand more and more oxygen. This, coupled with an increasingly competitive marketplace, forces the investigation of alternate methods of oxygen supply. Current progress in both the non-cryogenic and cryogenic fields is making the use of low-purity oxygen much more attractive. The benefits of on-site production are now available to most oxygen users. Historically, these on-site advantages could only be achieved by relatively large plants using high-purity cryogenic technology. The evolution of low-purity cryogenic and non­cryogenic oxygen production has added a new method of delivering on-site production. Specifically, the advent of oxygen Vacuum Swing Adsorption (VSA) technology has brought these benefits to smaller-volume customers by cost-effectively supplying oxygen requirements as low as 20 tons per day, (tpd). Low-purity cryogenic plants have also made an impact on the market, yielding cost reductions for larger-volume customers with oygen requirements greater than 70 tpd. This paper reviews the advantages and disadvantages of current supply methods for users having varying volume, purity and other requirements.

Jan 1, 1993

The development of a successful restoration strategy for any drastically disturbed site is dependent upon a thorough understanding of the chemical properties of the spoils or mining wastes that need to be stabilized. The majority of revegetation research in the USA has been conducted on coal mining spoils and coal preparation wastes, and this paper will focus on these two materials and their modification for plant growth and water quality protection. Potential acidity derived from the oxidation of pyritic (FeS2) materials is the most important chemical factor that must be estimated and managed, but physical properties such as severe compaction or excessively low water holding capacity are also very limiting. Conventional soil fertility tests are very difficult to interpret for mine soils because of their tendency to extract elements from fresh, unweathered surfaces that are soluble in the extract, but not plant-available. A wide array of waste products such as sewage sludge biosolids and coal fly ash are readily available for use as mine soil amendments, but their utilization must be carefully matched against the needs of the post-mining plant community and their potential water quality impacts.

Jan 1, 2002

By Fritz Eder, Rick Hendrickson

The quantities requires decisions growing demand for large of oxygen by gold smelters today that economic and operational be made regarding their selection providing electrical power, water, communications, sewage facilities and access roads. Liquid storage and supply system is of the system. decisions most appropriate oxygen supply Key factors affecting such are discussed in the following.

Jan 1, 1990

By Thomas E. Weyand, Wolfgang Baum

PMET is engaged in the development of reuse operations for process wastes from the natural resources industry. Most of the current remediation practices with mining wastes are concentrated on stabilization techniques. Once stabilized, valuable resources are no longer readily available for recovery and reuse. Additionally, stabilized materials, unless protected from weathering influences, pose lingering liability for the generator.

Jan 1, 1992

By Allen H. Gipson

Innovative thinking has led to the development of safe, environmentally sound, and cost effective methods for expanding existing tailings storage facilities (TSF). Three case histories are discussed here to demonstrate methods that have recently been used or are being considered for such expansions. Maintaining the integrity of the structure and reducing costs were primary goals in each case.

Jan 1, 1997