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By Mark Odell, Bruce Northrup

In the hill country of Austin, Texas, Tom Kite has designed a golf course to be built in conjunction with a housing development entitled "Riverplace". The topography in this area is almost solid limestone, which made it necessary to use several types of surface blasting: Pre-splitting, ditch-line, sump shots, not to mention "fairway" cuts and even a sand trap or two.

Jan 1, 1985

By Stephen Hamilton

This case history details the issues surrounding the rock drilling industry’s growing demand for straight holes, the importance of straight holes and the introduction of a new production drilling systems that can effectively and economically drill a true bore hole. Since the introduction of the hydraulic rock drill, the rock drilling industry has asked for a drilling system that would provide the fast penetration and low operating costs of Top Hammer drilling systems combined, with the directional control of Tube or DTH drilling techniques.

Jan 1, 1999

By Chad Ducey

The proper utilization of energy in an explosive column is of paramount importance to the success of any blast. Historically, Powder Factor (the weight of explosive per mass or volume of material to be blasted or its inverse), has dictated the blast design. The concept of Energy Factor is a more effective method to design a blast. In order to utilize explosives efficiently, the energy contained in any given product must be quantified. The Powder Factor method, although historically successful, assumes that a pound of cast pentolite affects the material to be blasted the same as a pound of ammonium nitrate / me1 oil (ANFO.) Years of experience and scientific testing have led the blaster in the field to believe otherwise. The next logical technological step is Energy Factor. The Energy Factor method that will be discussed in this paper takes into consideration not only the weight of the explosive, but also the weight strength (Cal/g) and the density (g/cc) to yield a constant relative Energy Factor. The result of such a method is a factor that can be used in the field exactly the same as Powder Factor, but that reflects the relative energy of any given product in terms that will reflect the relative cost benefit of that explosive selection. The Energy Factors associated with different available explosives make it possible to compare the difference in the amount of energy per loaded pound in each unit length of borehole. This paper will examine the concept of Energy Factor in an in depth manner and also compare this quantification method to that of Powder Factor. It will also demonstrate the value of using Energy Factor and how it can improve the efficiency of a blast design. The misconceptions that come along with using Powder Factor will be examined and comparisons will be made between boreholes loaded using Powder Factor and those that are loaded using Energy Factor. This paper will clearly define the differences between these blast design methods and allow the reader to realize the production, quality, and economic advantages of using the Energy Factor method.

Jan 1, 2000

By Malcolm Scoble, Yves Lizotte, Ajit Singh

Fragmentation size assessment faces difficult problems, traditionally involving tedious and time consuming procedures. Early work had been directed towards developing empirical methods of predicting rather than measuring fragmentation. More recent development of computer-based image processing techniques which derive size distributions by analysis of photographic or video images are reviewed. These are now being adapted by various workers to fragmentation analysis in mines. Results are presented from experimental work aimed to establish the accuracy and precision of photographic techniques for muckpile assessment. Reference is made to McGill fragmentation studies at surface and underground mines in Canada, relating to experience gained in photographic and image processing techniques. The various factors that affect such techniques as well as their limitations and strengths are discussed.

Jan 1, 1990

By Duane Skidmore, Calvin Konya

The supply crunch and cost rise for ammonium nitrate (AN) over the past year have been influenced by a number of factors. These include a general inflationary tendency, particularly great cost rises in fuel, and by a market condition in which demand for ammonium nitrate is great and supply is limited. Demand is largely confined to agricultural and explosives uses with explosives subdivided into mining, construction, and quarrying. The projections show that demand may be expected to increase markedly for the indefinite future in the agricultural and mining sectors of the ammonium nitrate market while fluctuating with indicators of economic activity for the construction and the quarrying sectors. Supply is projected to increase with plants being designed and built due to high need levels and commensurately high profit potential but not enough are planned to provide an equilibrium market. Constraints upon supply increases to match demand increases include shortages in the raw material, natural gas, high cost of investment capital, high equipment costs and long construction delays. The result should be, even under optimistic conditions, considerable shortage and resultant pressure for higher prices through 1979 for ammonium nitrate. The best hope for relief in the intervening years appears to be conservation. In blasting operations, the earliest and best proven route to conservation seems to be improved utilization available from application of highest available technology and most efficient current blasting practice.

Jan 1, 1975

By R R. Vendebeek

The continuing evolution of explosives has most recently introduced emulsion explosives and heavy ANFO's to the market place. An explosives engineer has a multiplicity of explosives to choose from: dynamites, slurries, water gels, emulsions, ANFO's, and mixtures of some of these products.

Jan 1, 1987

By Mike Cammack

Western South Dakota is predominately an agricultural area, with exception of the mining and timber industries in the Black Hills region. With precipitation rates averaging below fifteen inches per year, water is a precious commodity to the livestock industry. There is a constant demand for the construction of earthen water storage facilities (dugouts) to catch snow and rain runoff, or developing natural springs.

Jan 1, 1993

By Anne Charline Sauvage

Blast designers and blasters need to know the rock mass influence on blast to increase explosive effi-ciency and to optimize costs, but also to succeed in limiting blast emissions (vibration, overpressure, flyrock) This paper presents an applied approach which makes it possible to structure the information con-cerning the rock mass and the blasting.

Jan 1, 2013

By Petr Mostak, Miroslav Horacek, Miroslav Stancl

Detection of plastic explosives is an important task in the security measures against criminal misuses of this type of explosive. Particles and vapour detectors are basic instruments in this detection. Colour reactions and dogs are also used. Marking system in accordance with requirements of Montreal Convention was developed and applied in full scale production of plastic explosives including Semtex since 199 1. The influence of marking on technology, performance and other properties of plastic explosives is discussed. 2,3 dimethyl 2,3 dinitrobutan is the most popular marking agent which is broadly used. The detectability of this compound is not optimum by some detectors. The substantial effort has been given to development of plastic explosives with controlled shelflife. Some results of this work are presented. Technical and economic aspects of identification marking are discussed.

Jan 1, 2001

By Charles E. Joachim, Christo V. Lunderman, Charles R. Wdch

The U.S. Army Engineer Waterways Experiment Station (WES) recently conducted a series of precision-scale water shock experiments which consisted of the detonation of several 8-gram, 10-gram, and 12-gram spherical explosive charges. The charges were fabricated from NAX 2000 Primasheet explosive and were center-detonated. Commercial tourmaline crystal water shock sensors were used to measure the induced pressure fields in the water. The measured water shock waveforms and related parameters from the precision-scale experiments were in general agreement with data from larger-scale experiments.

Jan 1, 1998

By John L. Floyd

One of the key factors that controls the overall profitability of surface operations is the required volume of excavated material. If the overall angle of final walls can be maximized the amount of material excavated will be reduced. However, as the slope angle becomes steeper the wall's factor of safety decreases. As a result, the development and implementation of efficient wall control blast designs becomes critical to achieving stable walls. Many site specific conditions should be taken into account when defining the methods that will be used to lessen blast induced wall damage. This paper will discuss the steps needed to properly evaluate the site and develop efficient designs. Four variations of wall control blast designs will be evaluated in terms of cost and performance. In addition, the paper will include the quality controls needed to successfully implement and refine the blast design.

Jan 1, 1998

By R Mancini, G Borla

This paper analyses the first results of a part of an EEC research project ("Blasting control for underground mining"). This research that involves three universities (Paris, Torino and Leoben) has been carried out at the Eisenerz test mine in Austria. In the experimental campaign here reviewed, parallel holes rounds have been fired "decomposed", which means with enough delay between the explosions of the successive blastholes groups to allow for a separate evaluation of their effects on the rock. The seismic effects have been recorded by geophones placed at small distance from the blast, the aim being to find out correlations between the features of the seismogram and the good or poor performance of the single blastholes, or of the groups pertaining to the same delay. Indeed, the seismogram is the only safe and cheaply obtainable description of what happens during the blast. The seismogram should be transformed in a diagnostic tool in the round 'calibration' stage, and in a routine control device during excavation.

Jan 1, 1995

By Dale S. Preece, Vanessa S. Berg

Shaped charges are being utilized in defense applications against a wider variety of targets including concrete, rock, and soil. This work was motivated by a heightened interest in characterizing the effect of shaped charge attack on brittle, non-homogenous materials, in particular, concrete damage and penetration predictions resulting from a TOW-2a conical shaped charge (CSC). This paper presents a multi-stage approach for accurately predicting the high explosive detonation and subsequent jet formation due to the collapse of shaped charge liner, the changes in jet length and diameter as a function of standoff distance, and the jet-target impact dynamics. The first part of the analysis approach employs the commercial 3-D Eulerian-Lagrangian hydro-code AUTODYN to predict the shaped charge jet formation. 2-D finite difference Eulerian subgrids represent the explosive and casings components, while thin components like the liner are modeled with Shell subgrids. The Pugh, Eichelberger & Rostoker (PER) jetting theory option is invoked to obtain the jet and slug masses and associated velocities. The jetting data is post processed where the jet velocity gradient and jet mass is used to solve for the new jet length and diameter gradient at a desired standoff. The final computation involves a 2-D fully Lagrangian model in which the jet and velocity gradient is represented by a string of Lagrangian segments and the concrete target is defined as Lagrangian with the newly developed RHT (Riedel, Hiermaier, Thoma) constitutive model. This model has a third invariant dependency that accounts for failure mechanisms in brittle materials.

Jan 1, 2004

By P. Katsabanis

Researchers in the field of blasting have been trying to develop ways of predicting fragmentation in the last few decades. The Kuznetsov equation estimates the average fragment size, XJ~, based on explosive energy and powder factors. Cunningham calculates the uniformity of a fragment size distribution using drilling accuracy, blast geometry and a rock factor A associated with a “blastability index”, which can be estimated from the jointing, density and hardness of the blasted rock mass. Knowing the mean size and the uniformity index, a Rosin-Rammler distribution equation can then be derived for calculating the fragment size distribution in a blasted muckpile. Analysis of existing data has revealed serious discrepancies between actual and calculated uniformity indices. The current integrated approach combines the Kuznetsov or similar equation and a comminution concept like the Bond Index equation to enable the estimation of both the 50% and SOoh passing sizes (X& and X& ). By substituting these two passing sizes into the Rosin-Rammler equation, the characteristic size (Xc ) and the uniformity index (n) can be obtained to allow the calculation of various fragment sizes in a given blast. The effectiveness of this new fragmentation prediction approach has been tested using sieved data from small-scale bench blasts, available in the literature. This paper will cover all tested results and a discussion on the discrepancy between measurement and prediction due to possible energy loss during blasting.

Jan 1, 2001

By Richard L. Ash, Calvin J. Konya

Proper selection of the spacing distance between blastholes is fundamental to successful blasting. Its value directly affects the profitability of an operation. It also exercises control over adverse effects such as airblast, flyrock, generation of ground vibrations, and overbreak. One of the more significant factors influencing the spacing's specific value is the initiation firing time intervals used between blastholes. Examples are described to illustrate some of the problems that result when spacing and timing are not compatible.

Jan 1, 1979

By Doug Hoy

The scope of the Cliff Avenue Reconstruction Project in Sioux Falls, South Dakota was to widen a two lane highway to five lanes, along with removing and reconstructing both above and below ground utilities located along the project limits. The objective of this paper is to present the blasting techniques used in the rock excavation phase of the Cliff Avenue Reconstruction Project.

Jan 1, 1992

By Sally Lynn Zadra

"In May, 1994, Echo Bay Minerals - McCoy/Cove Mine petitioned for approval to recycle used oil formanufacturing ANFO. Recycling oil in this way will result in a cost savings for the minesite as well ashaving a positive environmental effect The petition has met the approval of the Bureau of LandManagement, the Nevada Department of Environmental Protection, and has received tentative approval from the Mine Safety and Health Administration."

Jan 1, 1996

By Mark S. Stagg, David E. Siskind

Five major environmental effects of rock blasting are ground vibrations, airblast, flyrock, dust and fumes. What makes them "environmental" as opposed to occupational health and safety issues is that their impacts are felt off the mine, quarry or construction site. For some impacts, safe zones are defined through experience, flyrock being a good example. Flyrock at a mine can be 1) rock thrown beyond the blast area or expected hazard zone, 2) rock thrown beyond the permit area, or 3) rock thrown more than 1/2 the distance to the nearest non-mine structure (OSM rule for surface coal mines). Rock throw of less than the "flyrock" range is then a safety issue.

Jan 1, 1997

By C Deacon, M Jones, P Duniam

Electronic blast timing has been in use around the world since the mid-eighties, and, whilst it has yet to be used commercially by large operations on an ongoing basis, significant inroads have been made in niche areas where tighter control of blasting is required.

Jan 1, 1997

By J Edmund Hay, T S. Bajpayee

The Bureau of Mines is developing a test to determine the initiating strength of commercial detonators. Various tests of "detonator strength" are in use, but many of them do not correlate well with each other, and so far, there is little evidence that any of them correlates well with the ability of detonators to initiate detonation in an explosive. Therefore, the Bureau decided to attempt a measurement of the ability of detonators to initiate detonation. To this end, an explosive mixture of adjustable sensitivity was developed. This mixture was nitromethane sensitized with ethylene diamine, the sensitivity being "fine-tuned" by the addition of nitropropane.

Jan 1, 1992