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By Debra F. Laefer

Jet grouting is a ground improvement technique that has become widely adopted over the past three decades, yet relatively little data has been published about performance characteristics of mixes under adverse conditions, such as the inclusion of clay lenses. This paper presents an experimental investigation on the impact of clay on the strength of jet grouting. A total of 150 grout samples were subjected to 0-10% levels of Kaolinite and Bentonite inclusion. While the Bentonite was introduced as a pre-hydrated slurry, the Kaolinite was mixed in two ways: in a pulverized condition and as large chunks. Sample strength and stiffness were measured at multiple dates within the first 28 days. With 10% clay inclusion all samples exhibited significant strength and stiffness losses. With some, substantial losses began with as little as 4% clay. Even a 1% clay inclusion tended to decrease strength and stiffness between one-quarter and one-third of the control sample. Depending upon clay type and inclusion method, results differed significantly with respect to strength and stiffness development and failure mechanism. Petrographic analysis is used to provide further insights as to apparently divergent behaviors.

Jan 1, 2009

By Walter Kaeck

In a recent upgrade of their system, Amtrak converted a bascule type draw bridge over the Thames River to a vertical lift structure supported by the existing piers. During the bridge replacement, significant settlement occurred on one of the piers and movement continued thereafter. Construction was stopped as Amtrak became concerned as to how much the subsequent construction activities would cause the pier to further settle and tilt, not only impacting the operation of the existing bridge, but also jeopardizing the new lift span. Mueser Rutledge was engaged at this time to help understand and solve the problem. A remedial grouting program was developed to arrest the settlement. As a subcontractor to Cianbro Corporation, Pittsfield, ME, The Judy Company was hired to perform the remedial grouting work. Work platforms were constructed around the pier for support of the drilling equipment. A dual string drilling system was used to install sleeve pipes at depths of up to 185? below the water level. Ultrafine cement grout stabilized with additives was placed at 2.5 foot intervals through the depth of the sand and gravel stratum below the bottom of the pier. Logistics were difficult and the schedule was severely impacted by the remedial work, necessitating working six 12-hour shifts per week and working in the river through the winter months. After four months of drilling and grouting, movement of the pier stopped. At the conclusion of the remedial work, more than a million gallons of ultrafine cement grout were placed. Confirmation borings recovered completely solidified material with compressive strengths ranging from 500 to 1500 psi. The bridge replacement was then completed and is functioning. Continued monitoring through July 2009 shows negligible movement.

Jan 1, 2009

By Matthew E. Meyer

Renovation, rehabilitation, restoration and expansion of existing residential, retail, commercial, hospital facilities and historic structures requires assessment and evaluation of foundation systems of various ages. The concept of demolition and reconstruction in urban areas is often more challenging, costly, and even prohibitive in some cases due to historic regulations. The authors have been involved with numerous projects related to existing foundation assessment and retrofit, including: hotel and hospital expansions, historic Art-Deco hotel renovations and expansions, garage structure expansions, additions to prominent auction houses, casinos, printing facilities; high-rise structure foundation retrofitting; and forensic evaluations of existing building and highway structure foundation systems, and marine bulkhead sheeting systems. The use of non-destructive testing techniques, high-strain dynamic load testing, full scale pile cap load testing and 3-D laser scanning technology has proved to be vital in the assessment and evaluation process, as well as design of foundation retrofit alternatives. This paper presents various methods and techniques to facilitate a phased approach for re-use of foundation systems. These methods and techniques are illustrated through the author?s experience and selected case histories from projects with varied foundation and geologic conditions.

Jan 1, 2009

By Rick Deschamps

"Fountain Slide is located approximately 10 mi (16 km) northeast of Lillooet, British Columbia, Canada, within the Coastal Mountain Range, and has been locally active since the 1970s. The project site is located near the base of the relic Tunnel Mountain landslide. The progressive movements have posed a significant challenge to British Columbia (BC) 99, the main north-south highway in the region. The slide began affecting the British Columbia Railway Company (BCR) tracks in the 1990s. In 2004, the Canadian National Railway Company (CN) acquired BCR and, during the next 11 years, undertook measures to stabilize the rail bed. Some of the measures undertaken include numerous track realignments, a shotcrete and soil nail wall, an anchored soldier pile-and-lagging wall, and adding a row of anchors to the wall. For many years, the measures had proved successful until mid-2014 when it was observed that the slide retrogressed uphill of the tracks. Since that time, the slide movements typically ranged between 5/32 and 0.4 in (4 and 10 mm) per day, leading to extreme distortion of the earth retention system and the need for frequent track realignment.In the spring of 2016, CN issued a request for proposals (RFP) for a designbuild solution with the expectations of: (1) a safety factor greater than 1.2, (2) considering only the currently identified retrogressive blocks that extend to about 200 ft (61 m) above the track; and (3) minimizing activities outside the current easement. It was also communicated that there was a possibility that a portion of the line may have to be abandoned if the proposed remediation was cost prohibitive.The fact that the existing slide was a small fraction of the relic slide was intimidating. The relic slide extended for approximately 1.0 mi (1.6 km) above the uppermost retrogressive block that was now affecting the rail line. Other areas of concern included:"

Jan 1, 2017

By Gianfranco Di Cicco

Seepage problems were recorded for more then 40 years at the Walter F. George lock and dam. In 2001 the Mobile district of The U.S. Army Corps of Engineers turned to the installation of a 200 feet deep cut-off in a final attempt to remedy the situation. The advertised design-built contract requested the installation of the cutoff wall in front of the concrete structure of the dam starting from 90 feet of water, cutting through a concrete lock structure, a submerged retaining wall and extending on both sides on the earthen embankments. This paper summarize the history of the project and the installation of the first recorded cut-off wall constructed under deep water, upstream to an existing dam structures and under an existing concrete lock. The technology used combined with the project's results may be considered a milestone in the marine foundation and the marine cut-off wall construction technology.

Jan 1, 2013

By Dan Brown

Improvements in construction equipment and techniques in recent years have made possible the use of drilled shaft foundations in diameters and lengths not previously considered practical or feasible. Many highway bridge and other structures are now routinely founded on drilled shafts which are 8 to 12 feet in diameter and extending over 200 feet in depth below grade. There are unique challenges associated with constructing such large and deep cast-in-place foundations and engineers should be aware of the special needs associated with site investigation, construction specifications, material requirements, and quality assurance. This paper outlines a number of special considerations for these foundations, along with strategies that may be employed to improve the reliability and quality of large drilled shaft foundations.

Jan 1, 2013

By Thomas L. Vande Voort

The strategic plan for bridge engineering issued by AASHTO in 2005 identified extending the service life and optimizing structural systems of bridges in the United States as two grand challenges in bridge engineering, with the objective of producing safer bridges that have a minimum service life of 75 years and reduced maintenance cost. Material deterioration was identified as one of the primary challenges to achieving the objective of extended life. In substructural applications (e.g., deep foundations), construction materials such as timber, steel, and concrete are subjected to deterioration due to environmental impacts. Using innovative and new materials for foundation applications makes the AASHTO objective of 75 years service life achievable. Ultra High Performance Concrete (UHPC) with compressive strength of 26,000 psi (180 MPa) and excellent durability has been used in superstructural applications but not in geotechnical and substructural applications. This paper explores the possibility of using precast, prestressed UHPC piles in future bridges. An H-shaped UHPC section, which is 10-in. (250-mm) deep with weight similar to that of an HP10×57 steel pile, was designed for constructability and economical reasons. Instrumented UHPC elements were cast to conduct large-scale field tests. In the field, two UHPC piles have been successfully driven in glacial till clay soil and load tested vertically. Test results, durability, drivability, and other material advantages over normal concrete and steel indicate that UHPC piles are a viable alternative to extend the life of bridge structures.

Jan 1, 2008

By Sylvia S. Eskander, Sherif S. AbdelSalam, Mona B. Anwar

Expanded Polystyrene (EPS) geofoam has long been used in numerous geotechnical applications due to its lightweight and durability. Among these applications is the use of EPS as an alternative fill material to conventional roadway soil embankments. This study investigates the benefits of using EPS roadway embankments to reduce the induced stresses and strains on the underlying peat and soft clay. Firstly, mechanical and interface properties of the EPS were acquired from a companion study that also considered the cyclic loading and creep effects. In order to determine the actual stress-strain distribution within the EPS blocks, a physical prototype was developed in this study with overall dimensions of 1.2 x 1.0 x 0.5 m, with a density of 35 kg/m3. The prototype EPS blocks were subjected to cyclic loading with intensities ranging from 10 to 50 kN. Then, a numerical model was developed to simulate the behavior of EPS roadway embankments. The numerical model outcomes were verified against the prototype measurements. A parametric design study was also conducted to develop a correlation between EPS embankment height and the stress-strain that occur in the underlying strata. Results showed that EPS embankments could reduce stress and settlement in the underlying soil by about 40% and 54%, respectively. EPS APPLICATIONS AND BACKGROUND Expanded Polystyrene (EPS) geofoam blocks have been effectively used during the past several decades in numerous geotechnical applications. EPS static and dynamic properties as well as interface behavior were extensively characterized in various published studies such as that conducted by Horvath, 1994; Stark et al., 2004; Zarnani and Bathurst, 2008; Trandafir et al., 2010; Athanasopoulos et al., 2012; AbdelSalam and Azzam, 2016; and others. However, to be able to use locally produced EPS blocks, its physical and mechanical properties must be thoroughly determined. The lightweight and compressible material of EPS geofoam makes it suitable both as a backfill and for absorbing pressure in both the vertical and horizontal directions. Kim et al. (2010) adopted EPS as an alternative for soil backfill around buried pipes; their model showed a reduction in the vertical stress acting on the pipes by up to 36%. Oshati et al. (2012) presented a case study of a field-instrumented box culvert with EPS blocks on top, which reduced vertical stress by 58%. Meguid et al. (2017) used an EPS inclusion to surround culverts and achieved up to 72% stress reduction, depending on the EPS density and the culvert depth to width ratio. AbdelSalam et al. (2017) used a relatively thin EPS inclusion behind flexible cantilever retaining walls, verifying that the lateral pressure can be significantly reduced by 25%; they also developed a design chart for this application. Moreover, AbdelSalam et al. (2019) investigated the use of EPS as a lightweight alternative for soil backfill above shallow tunnels. It was found that EPS had created a differential movement between the wedge located above the tunnel and the neighboring soils, which accordingly reduced the vertical stress acting on the tunnel by 85%, due to the use of lightweight EPS material and positive soil arching.

Jan 1, 2019

By Timothy Nelson, Simon Burnworth

"The Berkeley Art Museum and Pacific Film Archive (BAMPFA), which currently resides in a 1970s-era post-modern concrete structure just south of the University of California, Berkeley campus, was in need of a new home after an engineering evaluation revealed that the building possessed seismic deficiencies. Pressed for space, the University looked within its portfolio of properties and identified the site of the former University Printing Press facility as the place to build BAMPFA’s new home.The site was perfect; located one block east of bustling downtown Berkeley and its rapid transit station, and directly across the street from the western entrance to the UC Berkeley campus. Thousands of pedestrians pass by the site on a daily basis, thus granting BAMPFA the opportunity to reshape the corner of Center and Oxford Streets with a building that would not only welcome visitors to campus, but also serve as a creative hub for both the City of Berkeley and the UC Berkeley institution itself 1.The original museum plans, drawn up in the mid-2000s, called for complete demolition of the existing abandoned facility and replacement with a visually stunning structure designed by renowned Japanese architect Toyo Ito. Even at this point, the shoring and means and methods requirements of the project were identified as a challenging component, incorporating a shored excavation bounded on three sides by busy city streets and a fourth side by an operating bank and occupied apartment building. Furthermore, a sequenced demolition would be required for the printing press facility’s three-story Administration Building (also known as the Admin Block), one-story printing press warehouse (also known as the Press Building), and an adjacent parking structure. Degenkolb Engineers was retained at that time as the shoring engineer to design the shoring to facilitate this work."

Jan 1, 2016

By Darren S. Diehm

"Construction for the restoration and expansion of 102-year-old Wrigley Field in Chicago, Illinois began at the conclusion of the 2014 baseball season. This six year project involves structural upgrades to the Stadium, improvements to the facade, infrastructure, restrooms, concourses, suites, press box, and bullpens, as well as the addition of restaurants, patio areas, batting tunnels, video boards, an adjacent Office-retail Tower and a new Hotel. The Bleachers were demolished and replaced, and a new underground Clubhouse was constructed for the Chicago Cubs beneath a new open-air Plaza. The 1060 Project is privately funded, projected at $750 million (US). The work will be completed in phases during consecutive off-seasons, each with a maximum 23-week duration extending through the Chicago winter. Ownership mandated that on-going construction cause no disruption to the Major League Baseball season, have no impact on hosting concerts and other special events, and it should not adversely affect seating capacity, or diminish the fan experience.The 1060 ProjectAfter purchasing the Chicago Cubs baseball team in 2009 from the Tribune Company, the Ricketts family began planning the renovation and improvement of Wrigley Field and its near neighborhood surroundings in Chicago, Illinois. What came to be known as the 1060 Project was officially announced at the annual Cubs Convention in 2013. Construction began on the $750M privately funded project in October 2014 at the conclusion of the Major League Baseball season. In their vision, the Ricketts committed the 1060 Project to three primary goals. First and foremost as a MLB franchise, the work should provide a meaningful contribution toward winning the World Series and ending the championship drought which stretched to the last win in 1908. Second, the project should be focused on preserving and improving Wrigley Field. Finally, the project should be committed to outcomes that enable the team to be a good neighbor and provide economic and social benefit to the local community.Constructed as Weeghman Park in 1914 for an estimated total cost of $250,000, the stadium provided seating for 18,000 fans and a home for the Chi-Feds and Whales of the National Federal League. The Chicago Cubs were enticed to move from the West Side Grounds in 1915. In the next 100 years, the Wrigley Field would be sliced apart and expanded, double its seating capacity with the addition of double deck grandstands, be enclosed by bleachers (and an ivy covered wall), and, in 1988, experience its first nighttime baseball game with the addition of lighting.The 1060 Project has a total budget of $750M, with an expected construction value of $350M. It is projected to add over 2,100 jobs to the economy and be completed before the 2020 baseball season. The work will be completed in phases during consecutive off-seasons, each with a maximum 23-week duration extending through the Chicago winter. Ownership mandated that on-going construction cause no disruption to the Major League Baseball season, have no impact on hosting concerts and other special events, and it should not adversely affect seating capacity, or diminish the fan experience."

Jan 1, 1900

By Brett K. Mainer

In the summer and fall of 2007, Drill Tech Drilling and Shoring, Inc. designed and built three 24-foot inside diameter shafts in Northern California using soil mix panels for support. The soil mixing was performed using the Bauer Cutter Soil Mix (CSM) method, by which rectangular soil mix panels up to 71 feet deep were arranged in an overlapping manner to form a 24-foot inside diameter circle. The shafts were then excavated to depths up to 51 feet. One of the shafts was a test shaft and used only the soil mix panels for support. The other two shafts were located immediately adjacent to the Mokelumne River and were used as access pits for a microtunnel drive under the river. These two shafts had wide flange beams embedded in the panels and were supported with several levels of ring steel placed during excavation. This project was the first use of the Bauer CSM method in the United States. The CSM method has been used extensively in Europe and Asia, but never for this application and never with this high a loading criteria due to water head and microtunnel reaction forces. Soil conditions at the river crossing shafts consisted of sands, gravels, and cobbles over top of sandstone and conglomerate bedrock ranging in strength up to 5,000 psi. Groundwater was within several feet of the surface. The shafts were successfully completed between October 2007 and January 2008, and the microtunnel was successfully completed in February 2008. This paper provides discussion regarding selection of the shoring type, structural design, the soil mixing method, and the mix designs. Shaft construction, shaft performance, and the capabilities of the CSM equipment are presented.

Jan 1, 2008

By Alan Christopherson

Nearshore construction projects often require installation of steel piles and specific methodologies of installing piles may adversely affect nearby species of concern. Water is an uncompressible medium which allows for easy transmission of energy through the water column. Energy transmission through water depends on the following factors for pile driving: 1) direct contact of the pile and the water; 2) the depth of the water column; 3) the size of the pile; 4) type of hammer; and 5) the energy of the hammer. Seasonal restrictions are usually the best practicable alternative for reducing habitat impacts when pile driving activities may adversely affect the species of concern. When seasonal restrictions are not practical other options need to be evaluated, including mitigation and noise attenuation devices. The broad array of mitigation options will not be discussed as part of this presentation but instead will focus on noise attenuation technologies. Dewatered cofferdams can be effective noise attenuators as they eliminate direct contact of the pile with water while driving. Also, introduction of a compressible medium, like air, near the energy source can provide sound energy attenuation. An unconfined bubble curtain is relatively inexpensive but is not effective in tidal marine projects or rivers and may have unacceptable secondary effects. Secondary effects must be evaluated as these can increase exponentially for larger projects. Secondary effects to the environment include air quality degradation from air compressor use, transportation costs for fuel and equipment, and the potential for injecting oily compressed air into the water column. The confined bubble curtain works well in nearly all environments. It usually is more expensive initially, relative to an unconfined air curtain, but there is less potential for harmful secondary effects. Generally, seasonal restrictions will be adequate to protect species of concern. However, there are conditions in which mitigation or one of the sound attenuation options should be utilized. Site specific factors, including the amount of energy being imparted into the environment, sensitivity of the species of concern, current, accessibility, length of time needed to complete the project, and the cost of the sound attenuation, should be factored into the permit evaluation.

Jan 1, 2013

By Ivan Hee

The 2.5km long bridge over the Beauharnois Canal and St. Lawrence Seaway is a major structure in the new Autoroute 30 project near Montreal. Foundations for the bridge consist of footings on bedrock, driven piles, and drilled shafts. This paper describes the design, verification, and construction of 1.85m diameter drilled shafts socketed into very strong and abrasive dolomitic sandstone. Two loading tests on sacrificial, heavily-instrumented, 1.18m diameter test shafts using Osterberg load cells were performed, with telltales installed to monitor a possible rock cone failure mechanism. The loading tests resulted in a revision to the initial design and provided a greater understanding of the cone uplift mechanism in rock. Insights gained are discussed and economies of the load testing program presented. Construction methodologies are also presented.

Jan 1, 2011

By David Miller

"The biggest concern about using soil mixing is the inability to observe physically the final product, which has led to a lack of confidence about what is in the ground. After all, you can’t see it and you can’t taste it and you can’t smell it, so are you sure it’s soil mixing? In addition, there are variations in techniques, tools and monitoring that have led to additional skepticism and the desire to “elevate” the product. This skepticism is why the industry is so scrutinized even when there are other technologies being used that do not experience nearly the same level of scrutiny. With other techniques, even with a slurry wall, you can see the backfill before it goes into the ground, and drilled piers have careful evaluation of the concrete mix even before placement into and verification of the open hole. Essentially, you get control over the final material. There is less control in soil mixing, and it’s very dependent on in-situ conditions. These factors make it difficult to rely solely upon installation parameters, quality control (QC) and verification tests. At some point, you may need to apply some engineering judgment.Start at the BeginningThe availability of sufficient and accurate geotechnical data (soil type, heterogeneity, shear strength parameters, variability, etc.) is important in establishing the material that will be drilled. This data will also help in determining the proper mix design to achieve the desired soil cement properties. Many factors must be considered when designing the mix and the mixing program, including any debris in the ground, different soil properties and varying moisture contents.Each of the various factors affect the final properties of the soil cement, so it really takes careful planning and evaluation of the mix design through iterations by looking at the soil types and adjusting the mixes. Clay is going to behave very differently than sand in both mixing efficiency and final properties. That is, the presence of clays results in more difficulty in achieving higher strengths and to physically mix the soil and the binder, whereas the presence of sands results in more difficulty controlling the final permeability."

Jan 1, 2017

By Rasin Duzceer

In this paper, the results of pile load test on 24 piles from twelve sites are presented. The pile load tests were performed on 14 driven and 10 bored piles of varying diameters and lengths installed in different ground conditions in Turkey, Saudi Arabia and Kazakhstan. The purpose of this study is to evaluate and compare the axial capacity of the piles obtained using pile load test interpretation methods. Davisson, Brinch Hansen %80, Chin-Kondner, Shen-Niu, De-Beer, Housel, Mazurkiewicz, Fuller-Hoy, Brinch- Hansen (90%), Corps of Engineers, Butler Hoy and Tangent Intersection methods were used to determine the axial capacity of the piles. Static analysis using FHWA method was performed to predict the axial capacity of the piles. A statistical analysis was performed to compare and quantify the load test interpretation methods. The ratio of interpreted (Qi) to predicted (Qp) pile capacity was compared for each method. For each pile load test and for each interpretation method, the mean and coefficient of variation of (Qi)/ (Qp) were calculated. Among twelve methods investigated, the highest Qi/Qp value was obtained as 1.37 for Chin-Kondner method whereas the lowest Qi/Qp ratio of 0.70 was obtained from De Beer method.

Jan 1, 2002

By Satyajit Vaidya, Rudolph Frizzi, Sandy Larimer

"This paper presents a case history in design and construction of a deep foundation system that included high-capacity open-ended driven piles constructed to support a high-rise building in Manhattan, New York. The project site is bordered by existing buildings, active streets, and critical public transportation infrastructure, which were considered in the new building’s deep foundation and seismic design. This paper focuses on driven pile foundation design and installation through relatively loose soil deposits. Unique design aspects included seismic design considerations, and pile splice design for open-ended steel pipe piles subject to significant uplift and lateral loading. Unique construction aspects included quality assurance of open-ended steel pipe pile splices, and uplift and lateral load testing of driven piles installed in close proximity to other foundation elements installed for the project.SITE CONDITIONS AND SUBSURFACE CONDITIONSThe project site is located in Manhattan, New York, and is bordered by existing buildings, active streets, and critical public transportation infrastructure that is located about 60 feet from the site. The existing sidewalk grades around the site are between about el 4 and about el 13; elevations are referenced to the North American Vertical Datum 1988 (NAVD88).Subsurface conditions at the site generally consist of successive strata of historic fill, former river bottom deposits consisting of compressible clayey soils, and medium dense to dense sand, overlying mica schist bedrock. A generalized subsurface profile is shown in Fig. 1. The historic fill stratum is about 10 to 45 feet thick, and generally consists of loose to medium dense sandy soils with varying proportions of silt, gravel, and miscellaneous debris such as brick, concrete, and glass fragments. The underlying former river bottom deposit stratum is up to about 15 to 20 feet thick, and generally consists of very soft to very stiff clay and lenses of very loose to loose sand. Medium dense to dense sand was generally observed below the historic fill and former river bottom deposit strata and overlying bedrock. Top of bedrock was generally observed at about 80 to 105 feet (i.e. at about el -75 to el -100), except in the southeastern portion of the site where the top of rock was observed as deep as about 140 feet (i.e., at about el -135). Groundwater levels typically ranged between about el 1.5 and el -0.5."

Jan 1, 2016

By Jim Cook

Arsenal Football Club required the development of a new home stadium in north London, subsequently named the Emirates Stadium. The proposed development comprised a 60,000 seat stadium, with associated facilities and a sports training centre. Described are the foundation solutions and piling construction techniques used, which take into consideration the potential impacts on existing above and below ground railway infrastructure and underground water structures. Methods used by the piling contractor to improve aspects associated with health, safety and quality are also described.

Jan 1, 2008

By Chris L. Powell, Russell J. Denny.

"The remotely located Cockatoo Island iron ore mine off the Kimberly coast in Western Australia, which has been in operation since 1951, was recently expanded up to 50m below sea-level using staged construction of a rock-filled seawall around the open cut mining operation. The most recent stage of the seawall expansion required a seepage reducing cut-off barrier to be installed through the seawall into underlying seabed sediments. A line of grout holes at 1m centres was proposed to form the seepage barrier, with grouting extending 17m below the top of the seawall. Top hammer drilling techniques were used to penetrate the 12m deep rockfill to seabed level, and permeation grouting carried out within the rockfill to fill voids and stabilise material around grout holes. The local 10m tides meant that tidal washout of fines and grout would be a major risk, and so a combination of cementitious and chemical grout was used to create rapid gel times. Following permeation grouting, holes were re-opened to allow jet grouting to hydraulically mix and grout permeable seabed sediments below the seawall. Using the duplex jet grout system in a single pass to 17m below platform level, the jet grouting was extended upwards into the seawall fill itself to overlap with the earlier permeation grouting. Finally a soil/cement mixed capping trench was installed using slurry trenching techniques with soil/cement/bentonite mixed backfill in order to complete the grout treatment. The approach taken allowed considerable onsite flexibility in technique. An automated slurry batching plant allowed adjustment of mixes to suit the varying subsurface conditions which were encountered during the works.IntroductionLate in 2013 Wagstaff Piling was engaged to install a seepage barrier through a rockfilled seawall built to allow expansion of sub-sea iron ore mining operations on Cockatoo Island off the remote Kimberley coast in the North West of Western Australia. Earlier stages of seawall construction had used a variety of different construction techniques with varied success, and the history of sub-sea mining on the island had been plagued with failures, including failures in the slope of the seawall itself, hanging wall failure underneath and inside the seawall, and footwall failures as the ore was mined leaving the rock face inclined at 55 degrees, parallel to the bedding. The current expansion, known as the Stage 4 expansion, was more tightly constrained by the pit geometry and available materials than previous seawall expansion stages that adopted clay core and sheet pile seepage barrier solutions. In Stage 4, an innovative grout curtain seepage barrier solution was selected to ultimately provide the necessary cut-off to allow access to high grade ore, while protecting the mine from inundation by the sea."

Jan 1, 2016

By Mohamed Hassan, Matthias Seip, Steffen Leppla

In the east of Frankfurt am Main, Germany, a new high-rise building is planned directly next to the river Main. The high-rise building will have a height of about 75 m and will be founded on a Combined Pile-Raft Foundation (CPRF) in the tertiary marl. The new structure will be constructed next to important, sensitive traffic infrastructure. The foundation of the new high-rise building adjoins directly existing historic quay structures, which are more than 100 years old. For analysis of the stability and the serviceability of the heavily eccentric loaded foundation of the new high-rise building and the existing structures and for the investigation of the soil-structure interaction complex three dimensional, non-linear numerical simulations have been carried out. These numerical simulations take into account all geometric and material specific boundary conditions, including the history of the construction of the whole area. The paper introduces into a very complex construction project in which the investigation of the soil-structure interaction has an important role. The three-dimensional numerical simulations are explained and the results are shown.

May 1, 2022

By Max Gwynn, Tony Suckling

"The new Wembley Stadium is the most spectacular soccer stadium in the world, built to the highest specifications, using the latest technology and offering visitors an unrivalled match-day experience. Wembley Stadium is the home of English soccer, dating back to 1918 when the British Government began planning a British Empire Exhibition with a stadium as its centrepiece. The Empire Stadium, as it was originally known, was completed in 1924 in just 300 days and cost £750,000 ($1.4m). It was finally closed in 2000.The new Wembley Stadium, which opened in 2006, features fully covered seats for 90,000 fans and a striking arch that sits above the northern half of the stadium. With a span of 315 m (1040 ft), the 133-m (440-ft) tall arch is the longest single-span roof structure in the world. It supports the entire weight of the northern roof and 60% of the weight of the southern retractable roof. This means there is no need for columns within the stadium and ensures unobstructed views.Multiplex Constructions (UK) Ltd. employed Stent Foundations Limited to construct the £10m ($19m) foundations package for the new stadium. The scope of works for the foundation package included the design and construction of all foundations, including all main works piling, temporary works piles for the arch and roof, and tower crane piles. The scope also included trial piling and pile testing, setting out and removal of spoil.Piles were constructed by using bored cast-in-place techniques with both hydraulic and traditional crane-mounted rigs. Stent also installed sheet-piled walls at three locations to the site’s northern boundary. In addition to the main contract works, Stent constructed a £2m ($3.8m) contiguous bored-pile retaining wall within the demolition and earthworks package (Figure 1). This work was carried out as a subcontractor to Griffith McGee."

Jan 1, 2008