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By Gordon King

This paper presents a case study of large diameter continuous flight auger (CFA) piles and drilled shafts utilized for foundation support of a series of heavily loaded cement plant structures at the Suwannee American Cement (SAC) Plant in Branford, Florida. The high loads and exacting total and differential settlement criteria when combined with a highly variable subsurface geology provided a challenging design scenario. Fully instrumented static pile load tests were performed to determine design parameters in the variable weathered limestone bedrock. Ultimate side friction values ranged from 2 to 8 tsf within the limestone, resulting in the requirement for CFA piles up to one meter (approximately 40 inches) in diameter and socket lengths of up to 40 feet. At several localized areas, the limestone bedrock was in excess of 60 feet below grade, requiring the use of cased drilled shafts to depths on the order of 80 to 90 feet. An integral part of the production pile installation was the use of instrumentation to monitor drilling and concreting parameters. Calibration of drill rates, torque and auger rotation with rock quality was performed to allow monitoring of the soil stratigraphy at each pile location. When combined with the results of the instrumented load testing, the monitoring of drilling parameters allowed confirmation that sufficient socket length was achieved within the quality of rock present at each and every pile location.

Jan 1, 2003

By Z. Q. Wang

The author is trying to clarify the existing problems in designing and laying out dynamic consolidation for soft ground improvement. Field testings and observations including vibrational parameters, pore pressures, stereoscopic photogrammetry etc. were run in order to trace the real behaviour of ground movement during tamping. It is believed that all the data got from the field work are rather informative and illustrative than that from theoretical modelling in the laboratory, thus some highlights relating effective thickness of compaction, maximum spacing between compaction points, number of blows for optimum tamping and seismic attenuation for environmental consideration are given.

Jan 1, 2010

By Trevor I. Addenbrooke

Stress reducing piles were used for the first time at the Queen Elizabeth II Conference Centre near the Palace of Westminster in London, UK. The inclusion of these piles directly beneath heavily loaded columns was to reduce the high anticipated bending stress in the foundation raft, and to eliminate local yield of the London Clay beneath the column locations. Load cells were placed in one of the stress reducing piles during construction. The data showed that the pile carried about 30% of the column load. This can be contrasted with conventional piled raft design where the pile carries upwards of 80% of the column load. The build up of load on the pile and pile displacement have been accurately reproduced using coupled finite element analysis. These numerical results demonstrate the value of geometrically simple axially symmetric analyses for modelling a pile-enhanced raft. On site, excavation preceded construction of the raft and subsequent pile loading. Failure to model this construction sequence caused the shear strength to mobilize at the base of the pile first, during loading, whereas following the construction sequence caused the shear strength to mobilize at the top of the pile first.

Jan 1, 2002

By Cornelis Van Der Veen

Foundation piles, partly passing through unconsolidated compressible layers, suffer a downward drag that is called negative skin friction. The negative skin friction depends on the movement of the surrounding unconsolidated soil relative to the pile and on the friction between pile and soil as a function of that movement. The negative skin friction adds to the load on the pile. However as it is a function of the pile movement relative to the soil, the amount of negative skin friction to be taken into account to determine the allowable bearing capacity depends on the allowable pile settlement. In this paper this property is indicated by the factor µ. As under the conditions of ultimate pile bearing capacity negative skin friction does not occur, a factor of safety is introduced, which is lower than normal. Eventually a formula for the bearing capacity is given in which µ and both figure. The exact values for given circumstances have to be determined empirically. A few examples are given.

Jan 1, 2010

By Stephen T. Bloomer

The application of a direct current electrical potential between a metallic pile and a fine grained soil results in an almost instantaneous change in the magnitude of the forces acting on the pile. During installation, with the pile connected as a cathode, the driving force needed can be reduced dramatically. Reversal of the polarity results in an increase in ultimate bearing capacity. The cause of the aforementioned phenomenon has been investigated and found to be two-fold; ie the electro-osmotic transport of pore-water and the electro-chemical hardening of the clay in close proximity to the pile. In the case of the former effect, the pore-water is transported towards the cathodic pile resulting in a temporary, reversible change in the engineering properties of the clay surrounding the pile. This effect is represented by a change in Skempton's Adhesion Factor (a). A total of one hundred and forty eight model tests was undertaken to study the change in the a valve using different types of metallic pile. The tests revealed changes in bearing capacity related to embedded length, skin-friction, end bearing and electro-osmotic gradient. It was shown in skin-friction-only tests that variations in soils strength across the soil profile caused by the electro-osmosis caused resultant changes in bearing capacity. This work is being carried out with the collaboration of Hercules Piling, a subsidiary of Stent Foundation Ltd.

Jan 1, 1996

By Alexander Blatt, Franz-Werner Gerressen

Diaphragm walls are known as underground structural elements commonly used as retention systems for excavation pits and shafts and permanent foundation walls or elements. One can anticipate that global urbanization and increasing demands on environmental considerations will need to be accommodated in underground space in the future. These trends show an increasing requirement for diaphragm walling in even more complex conditions, especially in inner-city applications with limited space. Complex conditions in terms of space limitations, especially for inner city job sites, require specifically adapted solutions for slurry, spoil, reinforcement and concrete handling and the related logistics to ensure smooth production. Furthermore, one focus will be given to the QA/QC topics of the production process. Real time installation control, data transfer and reporting systems become more and more important. Therefore, the paper will describe the construction method and the sequence of activities required for the construction of diaphragm wall systems. It will describe also the main equipment that will be needed to execute these works under various conditions. In addition to the general description of the system and the required equipment, the paper will show some site examples for infrastructure projects with their specific solutions when working under space restrictions.

Nov 1, 2022

"Boston’s Central Artery passes beneath nine active railroad tracks carrying commuter and Amtrak trains into South Station, the City's busiest rail terminal. These railroad operations had to remain in service throughout the construction of the “Big Dig”. The solution was to jack the tunnel under the tracks, rather than build the tunnel by more conventional means.Jacking of utility pipes is fairly common, but jacking boxes as big as a highway had never been done in North America, until the Big Dig came along.Soil freezing was decided upon as a means of stabilizing the soil under the tracks. This allows the tunnels to be jacked into place without soil caving when the soil is excavated at the leading face of the advancing tunnel boxes. Hundreds of pipes were driven into the ground between the tracks. Inside the steel pipes were smaller plastic pipes. A freezing plant near the railroad tracks pumped refrigerated brine into the inner plastic pipes. The brine ran out the bottom of the inner pipe, flowed up to the top inside the outer pipe, and was re-circulated to the freezing plant and back again into the ground. Over several weeks the circulating brine drew the heat out of the soil little by little, and froze the ground outward from the pipes. Soil FreezingThe plan required the construction of jacking pits in which the tunnel boxes could be constructed, and from which they could be jacked forward to their final locations, as described in the accompanying article. Once the jacking pit was built and the tunnel box constructed inside the pit, crews made an opening in the headwall of the pit to allow passage of the tunnel sections, excavated about three feet of the frozen soil, pushed the tunnel box ahead, and repeated the procedure again and again."

Jan 1, 2003

By Alexander Blatt, Franz-Werner Gerressen

Power Point Presetation at DFI 2022

Sep 1, 2022

By Seyyed Mehdi Radeghi Mehrjou

It is important to study structures and their retrofitting techniques in order to avoid earthquake-induced seismic damage within countries that are prone to earthquakes. Todays, micro piles are employed as useful structural components for seismic behavior improvement. The present study analyzes inclined micro piles subjected to seismic loading by using the three-dimensional finite difference method (FDM). FDM assumes an idealized three-dimensional soil-micro pile model to perform logical behavior evaluation in the event of an earthquake. Linear and elastic micro piles and elastoplastic soil were employed in this study. The Mohr-Coulomb criterion was employed in the failure control of the micro piles. The micro piles were subjected to the 1978 Tubas earthquake records. The numerical results were compared to experimental data. The comparison revealed good agreement between the numerical results and experimental data. The inclined micro piles were found to sufficiently enhance soil strength under seismic loading, inducing smaller displacements than vertical micro piles. Furthermore, the soil and inclined micro piles showed salient interaction.

Sep 1, 2022

By James P. Chivilo, Gregory R. Meeder, Scott J. DiFiore, Matthew H. Johnson

New construction in metropolitan areas has direct impacts on immediate neighbors and abutters. While noise and dust are generally nuisance concerns, demolition, vibrations, excavation, and dewatering can cause structural damage to adjacent structures. Different cities, states, or jurisdictions have different regulations that dictate requirements, roles, or responsibilities for varying parties during construction. The authors will introduce and discuss risks of new construction adjacent to existing structures, and the legal framework in Illinois which requires the owner of the new construction project to provide adequate protections for adjacent existing structures. The authors, who are engineers and attorneys, will discuss technical and legal concerns, and will highlight the importance of early and frequent communication among project participants to manage risks, despite whether or not any local regulations exist to drive the process. RISKS IN ADJACENT CONSTRUCTION New construction in metropolitan areas inherently involves some combination of noise, dust, ground-borne vibrations, earth excavation, and subgrade dewatering. These issues have potential to directly and adversely affect abutters and their property. Noise and dust can be nuisance concerns, while vibrations, excavation, and dewatering can result in damage to abutters’ structures. Noise and dust are unlikely to lead to physical damage to abutters’ property, and can be controlled with limited work hours and good housekeeping practices. Vibrations and excavations, however, if not well understood, planned for, and mitigated, can result in serious damage to abutters’ structures. In turn, this damage introduces additional and often significant costs and schedule delays.

Jan 1, 2019

By Dinesh Hinduja, Pérez: Miguel

"Large structures are generally exposed to dynamic and structural loading. They require usually either foundation connected to hard rock through sockets or driven foundations, which encounter boulders as well.In this regards drilling hard-rock sockets or boulder offshore or onshore can be a challenging job especially when deep foundations are mandatory. To overcome the challenge, specialized equipment like a Pile Top Drilling rig (PBAs) can be used, which have to be correctly set-up and operated in order to get its maximum drilling performance. High performance drilling with PBAs requires maximizing key elements of its operation. The configuration and management of the drill string components are important. The key elements are constant weight on bit which is done by adjusting ballast and managing thrust force; and selection of cutters and proper flowing discharge.The methodology is based on the experience from over 40 years of building and operating PBAs for different project applications. These applications include drilling offshore and onshore for:?Superstructures and buildings?Drilling platforms, barges and jack-ups?Harbours, jetties, dry docks and dolphins?Bridges, piers and causeways?Marine sewerage diffusers?Offshore wind farms?Dam rehabilitationMHWirth documented methodologies demonstrate that by using PBAs properly it is possible to improves performance of underwater drilling for hard-rock sockets and boulders which ultimately reduces project-cost.Background. There is a significant percentage of total project cost in structural foundations. Equipment capabilities and technics to drill shaft with rock-sockets and embedded boulders onshore and offshore are highly developed due to the dramatic equipment advancement and experience in the last 40 years. Formerly, driven piles accounted for the majority of foundations either onshore or offshore, following the experience of previous practice in the market. Nowadays, deep drilled foundations can be constructed to carry the load through the overburden down to the sound load carrying rock or soil.Scope and objectives. The overall objectives of this study are:?Synthesis information on current practices to drill shaft with rock-socket and/or embedded boulders onshore and offshore with Pile Top Drill Rigs?Identify the principal challenges evolving with practice?Provide suggestions for improvements in the construction of drilled shafts through proper operation of Pile Top Drill Rigs?Convey information through case studies and experiences"

Jan 1, 2015

By T. Matsui

Many existing bridge abutments on the soft ground laterally move and their many damage examples have been reported. An essential cause for the troubles of the lateral movements may be the lack of examinations for the lateral earth pressure acting on its foundation piles. In the present paper, actual movement condition of existing bridge abutments is first summarized, and then the author establishes a practical and systematical design method for bridge abutment foundation piles, including the examination for the passive pile.

Jan 1, 2010

By Kenneth M. Berrry

A unique situation has developed at an abandoned coal mine in St. Clair County, Illinois. Subsidence features have been observed at the ground surface over the mine including settlement of a pair of bridges for Illinois Route 158. The Illinois Department of Transportation (IDOT) is currently replacing the two bridges. Foundation treatment for the two new bridges included backfilling the mine void. The light rail system for St Louis (MetroLink) is also constructing a bridge over the same abandoned coal mine less than 1000 ft from the Route 158 bridges. The new MetroLink bridge is being constructed using piles which extend through the coal mine and overlying bedrock in order to transfer the loads to below the mine floor. The differing foundation types for the IDOT and MetroLink bridges were due to geometry and economic factors involved with the individual structures.

Jan 1, 2001

By Negin Khalili-Motlagh-Kasmaei, Paul O'Leary, Christopher J. Rothsiedl, Dimitar Ninesvski, Alexander Zöhrer, Vincent Winter

This paper presents the implementation of a digital twin for the vibro-replacement ground improvement process, as part of a digital construction site. The goal is to implement an evidence-based quality assurance for each produced element (column or point). The system uses a combination of planning data and real-time machine data collected automatically from construction equipment. In addition to the quality assurance, feedback is provided in a number of areas, e.g., condition monitoring of the equipment. The digital twin builds upon the real-time sensor and machine data, fused with metadata, to implement a digital model for the process. A hierarchical data evaluation, using rule-based Key Performance Indicators (KPIs), permits viewing of the spatial variation of data over the construction site. This permits the modelling of systematic variations in subsurface properties across the site, enabling the detection of anomalous individual elements, the diagnosis of their cause and the prediction of properties as construction proceeds over the site. All time-series data and KPIs are represented by standard classes of objects, leading to a generic coding of the data analysis; this minimizes the effort required to add additional sites and/or new KPIs. Examples are presented for a number of sites, where the system was used to identify anomalous columns.

May 1, 2022

By Jesús E. Gómez

A recent bridge underpinning project provided a unique opportunity to obtain information on the load-deflection response of 260 hollow-core bar micropiles. All production micropiles were proof-tested to a maximum load of 125 percent of the design load. In addition, four verification tests were performed on sacrificial micropiles to at least two and a half times the design loads. This paper presents the results of the verification and proof tests performed for this project, and provides recommended values for design of hollow core bar micropiles in soils similar to those encountered. This work shows that hollow core bar micropiles provide a significant unit bond capacity in both granular and fine soils, which may be greater than that typically expected in pressure-grouted (Type B) micropiles. The hollow core bar system allows faster installation rates in the soil types encountered than other traditional micropile techniques, and can be installed with relatively simple quality control procedures.

Jan 1, 2007

By Barry C. Roth

A Real Time Automated Remote Reading Electrolytic Tilt Monitoring System was effectively deployed for monitoring an existing five story brick building during underpinning, shoring and excavation operations for a directly adjacent thirty-foot deep excavation. The monitoring system was comprised of four sets of uniaxial electrolytic tilt meters connected to a Campbell datalogger with multiplexer, cellular modem and solar power. The excavation was for the foundation and underground parking as part of a new 55 story tower complex. Challenges to the contractors and to our monitoring personnel which were addressed included a tight urban site contemplating property line to property line new construction with directly adjacent old existing buildings, buried concrete foundations from former site use, cohesionless pervious sandy soils and high groundwater. Highly variable and diurnal ambient temperature regimes due to adjacent building shadows required careful corroboration and application of temperature corrections to the raw data. Earth tides were suspected on a very small scale and investigated by correlation between the data and the local sinusoidal tidal ephemera. Incidental inadvertent contractor interference with the instruments during underpinning due to site constraints was readily detected.

Jan 1, 2007

By Scott White, Pishun Tantivangphaisal, Andrew Bell, Chris Barker

There has been considerable advancement in recent years in the tools, both software and hardware, available to allow efficient digitalization of site records during the construction of geotechnical works. Whilst these tools have excelled at replacing handwritten records, the ability to use digital records to validate design and construction requirements in real time or even within reasonable timescales has generally been limited to the development of bespoke ‘prototype’ project specific solutions. This paper describes the development and implementation of an industry standard design schedule and the benefits of the broad adoption of a single database schema for data recorded on geotechnical sites. The former has brought significant improvements and automation of the design process, whilst the latter has enabled the validation of the constructed works against design intent in almost real time. Further details of the standardized design schedule, already publicly available in the UK through the FPS, examples and lessons learnt from implementing digital site record systems on live projects are presented herein. The utilization of cloud computing technology and complex algorithms linking plant/rig instrumentation with design data can further automate construction sites using IoT (Internet of Things) best practices. The authors will share their experience of the recent deployment of a digitalized design-to-construction record system, give recommendations for future development and a call for an industry wide drive to finalize and adopt the AGS Piling data schema.

May 1, 2022

By Michael Shedlosky, Sonia Sorabella Swift, Nina Carney, David Tarasovic

Rigid inclusions were used to support roadway fills and mechanically stabilized earth (MSE) walls for the South Capitol Street Corridor project. The first phase of this two-phase, nearly $1 billion project will include the replacement of the Frederick Douglass Memorial Bridge, including two approach ovals east and west of the Anacostia River, the replacement of the I-295/Suitland Parkway Interchange, and the construction of several traffic ramps. The bridge itself carries over 70,000 drivers daily and is expected to open in 2021. Ground improvement is required over a portion of the project footprint. Within the ground improvement area, the construction includes MSE walls up to 35 feet high and embankment fills up to 28 feet for which CMC rigid inclusions (RIs) were used to mitigate settlement and stability. The proposed construction runs over multiple old, in-service utilities that the project requirements indicate could not tolerate any stress or settlement due to the construction. As such, solutions that spanned the utilities were required. A concrete slab of varying thickness was used to span a fragile 108-inch-diameter sewer pipeline and 48- inch-square-precast-concrete box beams were used to span twin utilities that were buried just a few feet below current working grades on site. Unreinforced RIs were used to support these structures. The center to center spacing of the RIs perpendicular to the pipe run was 26.5 ft for the concrete slab and 62 feet for the precast--concrete box beams. The axial forces on the RIs were up to 267 kips. The RIs were not structurally connected to the slab or box beams. A single-element load test was performed to confirm the load-carrying capacity of the RIs. This paper will focus on the utility protection slab over the twin utilities and provide an overview of the design of the structural and geotechnical solutions and will present the results of the load test performed. INTRODUCTION The new Frederick Douglass Memorial Bridge (FDM Bridge) and reconstruction of the Suitland Parkway/ I-295 interchange (South Capitol Project) is a part of the Anacostia Waterfront Initiative (AWI) Program, whose goal is to transform the shores of the Anacostia River. The existing FDM Bridge is approximately 70-years old and has been classified as “functionally obsolete”. The completed South Capitol Project will improve the multi-modal transportation options, increase pedestrian and vehicular safety and provide additional green space. The proposed FDM Bridge, a rendering of which is shown in Fig. 1, is designed to become a landmark bridge in the Washington, D.C. area.

Jan 1, 2019

By Sherif Elfass, Gary Norris

Bi-directional load testing of drilled shafts has been widely adopted as a means to evaluate their load carrying capacity. However, in order to reach failure, most of these tests are carried out on sacrificial shafts using expensive sacrificial elements such as hydraulic jacks. A proposed low-cost bi-directional testing technique is discussed. It mechanically loads the end bearing soil below a drilled shaft, against its side shear resistance. The technique was originally established as an alternative to post-grouting to reliably account for the forfeited end bearing resistance. However, since it loads the shaft in a manner similar to conventional bi-directional tests, it can be used to not only load test sacrificial shafts, but production shafts as well. Furthermore, unlike conventional bi-directional load tests, the load is applied through surface jacks. These jacks, along with other load test components, are movable and can be reused to load test all the shafts of the project thus presenting an economic benefit. The concept of this technique has received favorable feedback from a few consulted departments of transportation, and while promising, has not been field tested to date. A U.S. patent was issued for the tip loading module and the loading technique described.

Sep 8, 2021

By Dimitrios Polantzas P. E., Collin E. Sweeney E. I. T., Franklin M. Grynkiewicz P. E., Leili Javidanian P. E.

In the latest AASHTO design specifications, the Load and Resistance Factor Design (LRFD) method is prescribed for the design of retaining walls. However, inconsistencies arise when LRFD is used for retaining wall design versus the traditional Allowable Stress Design (ASD). Required toe embedment and wall loading demand vary greatly when the two design approaches are compared, all else being equal. This is due to application of linear load factors to properties that vary non-linearly in the design. These inherent inconsistencies are further intensified when introducing factors such as layered soil profiles, different wall types, groundwater elevation, and surcharge requirements. When applied correctly, these two design approaches, in theory, should lead the designer to the same result with little discrepancy, as they do with steel structure design. However, the use of the current AASHTO LRFD method for various geostructural retaining wall designs yields contradictory results that suggest existing retaining walls that have been successfully designed and constructed are unstable. Fundamentally, LRFD should be built on reliability-based calibrations; the successful past performance of existing retaining structures designed using ASD suggests that the LRFD approach requires considerable modification. The authors of this paper recommend that the current LRFD load factors be reviewed and revised based on more comprehensive wall performance data and wall type such that the difference between retaining structures designed using LRFD and those designed using ASD is eliminated.

Oct 1, 2022