Search Documents

The comminution process indicates that the most energy-efficient comminution system would be one where the particles leave the breakage field as soon as they reach product size. Contrary to the free falling gravitational (vertical) flow in crushers, the grinding millÆs energy efficiency essentially depends on ore characteristics and the discharge rate of broken particles, which in turn depends on how efficiently the discharge pump (grate and pulp lifters) operates. The essential function of a pulp lifter is to transport the broken material and slurry from the discharge grate out of the mill. Hence, the design optimisation of pulp lifters affects not only the energy efficiency and throughput of autogenous grinding/semi-autogenous (AG/SAG) grinding mills, but also contributes other process benefits such as improved wear life and operator-friendly steady and smooth mill operation. Following its introduction in 2006, OutotecÆs patented Turbo Pulp Lifter (TPLÖ) design has been retrofitted at existing sites and also installed in some new ones around the world. This paper will provide operational experience and data on how the TPLÖ design has allowed AG and SAG mills to operate efficiently.

Jan 1, 2009

By Ho D, Yang J

The ready availability of powerful desktop workstations, which combine 3D real-time graphics and processing speed better than that of supercomputers of a few years ago, now allows the cost-effective solution of real world geomechanics and underground mining strength simulations. The inclusion of geotechnical factors such as rock joints and porous flow on strength and stability are discussed together with the range of available deformation and failure models for soil, rock and concrete. This paper describes the capabilities provided by finite element graphics and analysis software for modelling and sequential investigation of both excavation and lining, or rock bolting, construction sequences. Examples of the use of finite element models in mining are also included in the paper, together with a discussion of the required people, software and computer hardware resources required to achieve timely and productive results.

Jan 1, 1995

By Hodges D. A

The manufacture of steel from raw materials which have to be mined, transported and processed must affect the environment. Steelmaking, like almost every other stage of manufacture involves the unwanted production of dust and fume; thus a major part of the steel industry's effort to minimize changes to the environment is the collection, treatment and recycling of dust and fume to avoid pollution of the atmosphere and waterways. The paper describes how this achieved in the various steelmaking processes and shows the diversity of problems-and their solutions in this context. Particular emphasis is, given to basic oxygen steelmaking.

Jan 1, 1976

By Myers I. A, Peters S. G, Bultitude R. J, Dowling K

Gold-quartz and antimony-gold-quartz veins in the Hodgkinson Province are hosted by subgreenschist to greenschist facies metasediments and show no spatial association with granitic rocks. They commonly parallel axial plane foliations or occur in brittle to brittle-ductile shear zones. Detailed mapping in the Hodgkinson goldfield indicates that vein systems are isolated in distinct structural and lithologic domains by post-mineralization faulting. Gold-quartz and antimony-gold-quartz veins have distinctive mesoscopic textures characteristic of the mesothermal vein environment. Some of the antimony-gold-quartz veins are located on domain boundaries which truncate the gold mineralization. In. some areas, tin and tungsten-tin mineralization which are spatially related to Late Palaeozoic granitoids appear to postdate the gold-quartz and antimony-gold-quartz mineralization.Oxygen and hydrogen isotopic studies of vein and alteration assemblages associated with these diverse ores provide constraints on fluid sources and have implications for the origin of mesothermal gold mineralization. The available isotopic data are consistent with a dominantly magmatic source for tin and tungsten-tin mineralization although there is evidence of a late-stage meteoric component in some tin-mineralizing systems. Although a distal magmatic contribution cannot be entirely discounted, the gold-quartz and antimony-gold-quartz veins were probably deposited from deeply

Jan 1, 1990

Nickel WestÆs Kalgoorlie Nickel Smelter operates three Peirce-Smith converters, each processing 110 tonnes of matte per charge. The vessels are lined with chrome-magnesia refractory with a mouth traditionally constructed from steel liner plates, protected with cast refractory. Mouth refractory is damaged by molten material and the action of cleaning solid buildup off the mouth. Once damage has accumulated, the mouth must be frequently maintained with hot refractory gunning or a mouth leak may occur. Such a leak requires a 32 hour repair period. A converter mouth redesign program was undertaken with the aim of reducing the rate of mouth damage during operation, eliminating mouth leaks and shortening mouth replacement times during vessel rebuild periods. An overview of the redesign process and operational performance is contained herein.

Jan 1, 2005

By K Uchino, M Inoue

Self-potential anomalies are generated by fluid pressure gradient, by temperature gradient or by chemical gradient. On the basis of this principle, a new technique is proposed to locate the fire source of spontaneous combustion of coal by the self-potential method. In order to investigate whether this method can be applied to locate the spontaneous combustion of coal in practice, surveys of self-potential distributions were undertaken in a coal waste pile undergoing spontaneous combustion. The results showed that there is a negative centre of the electrical potential distribution in the measurement area. The potential in this centre is about 140 mV lower than that in the surrounding area. Moreover, the negative centre of electrical potential distribution almost overlaps with the high temperature zone. Therefore, it is concluded that it is possible to locate the heat source by the measurement of self-potential distribution.

Jan 1, 2005

Mining is an intensive resource development industry, where operations are often of relatively short duration and can result in dramatic impacts on the natural environment during the operational period and for many years post mining. An integral component of all mining operations is water û through exploration, resource definition, mine development and operation, rehabilitation and the long-term post-mining land use. Water is a basic requirement in the provision of worker amenities, in drilling, as a means of dust suppression, as a medium for washing or processing the mine product, and as an aid in establishing vegetation on post-mining landforms. Water also plays an important role in mobilising environmental contaminants and is the primary medium for the transport of contaminants off the mine or processing site into the wider environment. It is for this second reason that the mining industry considers water management as a key component of mine management. Cost-effective water management relies on planning that incorporates a total mine system approach commencing prior to exploration and continuing through to rehabilitation and decommissioning. One of the primary considerations that will provide confidence to both government and community at the time of mine closure and lease relinquishment, will be the evidence that any water originating from, or passing through, the mine site is of a quality that will not have any negative impact on the surrounding environs into the future. The role of vegetation in stabilising disturbances to a landscape is well known, as is the recognition of vegetation being a fundamental component of the water cycle through the physiological processes resulting in the transfer of water back to the atmosphere through transpiration. In terms of water management at a mine site, the two crucial issues are the æquantityÆ and æqualityÆ of water that enters a receiving æoff-leaseÆ catchment. In terms of tolerances of the receiving environment, the total load of potential contaminants becomes critical, a reduction in which can be achieved through reduced volumes of water discharged, reduced chemical and physical concentrations of contaminants in that water, and ideally, both. This paper examines the potential role of vegetation in reducing the quantity of water released from a site, and secondly considers vegetation in the role of influencing the quality of that water.

Jan 1, 2003

By S Gillies, H W. Wu

A study has been undertaken into mine ventilation systems currently in use within Australian modern coal longwall (LW) extraction mines. It reviews systems and discusses evolving changes being adopted to address the more complex challenges. There is a strong move to longer panels, wider faces, greater extraction heights, increased production rates, more efficient ventilation and decreased personnel. Each of these changes is motivated by improvement in productivity and generally leads to cost reduction. In addition, mine workings are moving deeper, which results in increased ventilation control issues such as higher total and respirable dust levels, greater seam gas contents in parallel with lower in situ permeabilities, spontaneous combustion and heat management issues. A comprehensive database of Australian LW ventilation practice is analysed. Currently there are a variety of LW panel ventilation circuits used in Australian underground coal mines due to various combinations of seam characteristics, gas emission rates, spontaneous combustion, geological features and surface constraints. The main issues usually addressed in the designing and planning of ventilation circuits for LW panels are airway velocity, gas concentrations, LW cutting methods (eg Bi-di, Uni-di or half web), ventilation of control devices, pressure differentials and leakage paths and understanding gas concentrations across the length and width of the goaf. If the ventilation circuit can manage the applied contaminant load (gases, heat and dust) at an acceptable cost and circuit duty, then supplementary controls, such as gas drainage, refrigeration and dust sprays and scrubbers, may not be required. CITATION:Gillies, S and Wu, H W, 2013. Review of Australian longwall panel ventilation practices, in Proceedings The Australian Mine Ventilation Conference , pp 87-94 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Jul 1, 2013

There are many factors influencing the way in which a mining company disposes of tailings. Some of the more important factors include physical and chemical properties of tailings, cost, availability of dam wall construction materials, type of mining operation, topography and environmental constraints. As a result, the mining industry has seen a diverse and innovative range of disposal methods developed to satisfy the many conditions imposed at tailings disposal sites. This paper discusses a range of tailings disposal methods currently practiced in the mining industries in North America. These methods include various inpit disposal techniques, upstream, downstream and centreline dam construction and zoned earthfill or rockfill embankment construction. The thickened tailings disposal method and the disposal of fine clays are discussed. The importance of improving the depositional properties of tailings to enhance storage capacity, water reclaim, dam wall stability and final reclamation is stressed. It is important that mining companies are made aware of the full range of disposal methods and dam construction techniques available today. Such an awareness will help improve the planning, design and construction of safer and more efficient tailings disposal facilities in the future.

Jan 1, 1989

By J Kok

"In some underground mines it has been observed that the primary focus during feasibility studies is to determine the best way to mine the defined orebody. Some studies have been conducted without sufficient consideration of the ventilation and cooling requirements or the risk from exposure to associated airborne pollutants caused by the mining operations.Following the hierarchy of control to manage risk, numerous problems of the ventilation systems in some underground mines could have been avoided if sufficient consideration was given to the ventilation requirements to manage heat, airborne pollutants and leakage during the feasibility study phase. If the constraints and hazards were well defined and understood at the time of the study, efforts could have been made to eliminate or substitute the hazards to decrease the risk. Some of these problems include but are not limited to: primary fan locations heat loads diesel exhaust ventilation design based on the production requirement fire/emergency response strategies.This paper highlights areas in the ventilation discipline that are sometimes overlooked during feasibility studies. It will also highlight the importance of the Ventilation Specialist during these studies. Experience and knowledge of best ventilation practices must be applied in feasibility studies.As a result of adequate consideration to all ventilation aspects in the feasibility study phase, risks will become lower in terms of health, safety, production loss and equipment downtime caused by heat.CITATION:Kok, J, 2014. Feasibility studies – what should be considered in terms of ventilation, in Proceedings 12th AusIMM Underground Operators’ Conference 2014, pp 197–204 (The Australasian Institute of Mining and Metallurgy: Melbourne)."

Mar 24, 2014

The Olympic Dam copper-uranium-gold-silver deposit, located approximately 520 km north-northwest of Adelaide, South Australia (Figure 1) was discovered in 1975 by Western Mining Corporation. A joint venture to facilitate development of the deposit was formed in mid-1979 between WMC (51 per cent) and the British Petroleum Group (BP, 49 per cent). Production commenced in 1988, and current annual output from the mining and treatment of 2.2 Mt of ore is approximately 65 000 t of refined copper and 1400 t of uranium oxide. Significant amounts of refined gold and silver are also produced.

Jan 1, 1993

The history and milestones in the evolution of support systems utilised in the mass-mined chrysotile mines of Shabanie and King are discussed in detail. The use of block caving, false footwall or sublevel caving mining methods brings with it some major support problems, which are exacerbated, in our low rock strength mining environments. The paper discusses the various support elements and systems that have been used successfully or otherwise in these operations. Some predictions for the future of rock reinforcing in our ground conditions are highlighted, in relation to geomechanics, levels of mechanisation and production risk analysis.

Jan 1, 2000

In 1948, it became clear that the ventilation system of The Zinc Corporation Limited and New Broken Hill Consolidated Limited mines, would be inadequate for future operations. The,paper describes in detail the process of designing an entirely new ventilation system for a large underground mining operation. The system was based on a single new upcast airway to be located on the boundary of the two properties, which were to be ventilated in parallel as two separate ventilating districts.From calculations of resistance, and assessments of future air requirements, the duties of a new exhaust fan to be located on the collar of the upcast airway were specified as 700,000 cubic feet per minute at 2·6 in. w.g. total pressure for initial operation in 1953 increasing to a maximum of 900,000 c.f.m. at 3·6 in. w:g. total pressure ten years later. The economic size of the new airway was calculated from a consideration of the first thirty years operation of the system, and it was decided to provide a 20 ft. diameter concrete-lined shaft.The new system went into operation five years after the initial planning, and the effect of the difference between actual and predicted rates and distribution or production are discussed. The final result was entirely satisfactory.INTRODUCTIONThe first proposal for an investigation of The Zinc Corporation Limited-New Broken Hill Consolidated Limited ventilation system with a view to putting it on a proper technical basis was made in 1938. A new Main Shaft was then being sunk, and it was decided to postpone the enquiry until this had been completed to No. 14 Level, when operations would be temporarily suspended and the shaft commence to operate as a major airway. The investigation was completed early in 1940, when Z.C. Ltd. upcast fan was...

Jan 1, 1956

In reviewing recent developments in the process mineralogy of gold it is convenient to distinguish between visible (>0.1 pm) and invisible gold (1 - 2 pm in size in polished section; these can scan the surface of a polished section, identifying the gold minerals, recording co-ordinates of the grains for subsequent examination, and making measurements of areas and sizes of the grains. However, problems of sample reliresentivity in polished section mean that such data may not give good quantification of gold mineral proportions and liberation/locking characteristics and other methods are required for this (amalgamation, cyanidation, ultra-fine milling and cyanidation). Characterisation of invisible gold in bulk material (eg a sulphide concentrate) can be done by mineral separation, ultra-fine milling and cyanidation or by quantitative point analyses of a large number of mineral grains. Analytical methods include electron microprobe analysis (detection limit normally -200 ppm but -10 ppm by using special techniques), ion microprobe analysis (secondary ion mass spectrometry - SIMS; detection limit -0.2 ppm) or proton microprobe analysis (PIXE; detection limit

Jan 1, 1992

Recent geological mapping has indicated changes to the stratigraphy of the Pine Creek Geosyncline. The new stratigraphy and interpreted depositional environments are examined in relation to the distribution and genesis of stratabound mineral deposits. Basinward correlations are made with near-shore carbonate and psammite-rudite units in the Rum Jungle region. Most other units in the same region are condensed, indicating long- lived supratidal, intertidal or shallow conditions during most of the depositional cycle. Units containing most of the mineralisation represent the earliest near-shore developments of strongly reducing partly pelitic and evaporitic conditions and contain mainly uranium and base metals. Restricted distal, strongly reducing facies with associated felsic volcanics are also well mineralised, and mainly contain gold, silver and base metals, although some deposits are probably genetically related to synorogenic or postorogenic granites. Mineralisation in other facies is almost all epigenetic hydrothermal in origin, although minor mineralisation is related to volcanics, or dolomitic parts of the sequence. Areas of potential mineralisation include near-shore environments in the north, and carbonate reefs along growth faults. Two suites of postorogenic felsic volcanics and related sediments deposited in shallow water within and around northwest and east-northeast rift systems, overlie the metasediments of the Pine Creek Geosyncline in the south. The suites have potential for volcanogenic deposits, mostly of uranium, gold and copper.

Jan 1, 1984

By Borshoff J, Coles R

The Rum Jungle Uranium Province is lo cated on the western margin of the Pine Creek Geosyncline approximately 60km south of Darwin. Uranium was discovered in the Embayment area (Whites Deposit) in 1949, spurring active ex- ploration and leading to the discovery of the Rum Jungle Creek South Deposit in 1959. With the discovery of the Alligator Rivers Uranium Field, new criteria in the understanding of the controls for mineralization sparked a re- surgence of exploration activities in the Rum Jungle area. Uranerz Australia Pty. Ltd. (UAL) commenced exploration in the area in the late 1970's in joint venture and in its own right. Two domal Archaean granitic complexes, the Rum Jungle and Waterhouse Complexes, domi- nate the area. They are unconformably mantled by Lower Proterozoic sediments metamorphosed to middle to upper greenschist grade. The Lower Proterozoic sediments are unconformably over- lain by remnant blocks of Carpentarian sand- stone, generally preserved in downfaulted blocks. Over a six year period extensive geolo- gical, geochemical and geophysical programs were conducted to reinvestigate previous target areas and locate new prospective zones. Exten- sive shallow bedrock drilling showed that lo- cally the stratigraphic succession is quite variable and cannot always be divided into an ordered succession for correlation with groups and formations established by the Bureau of Mineral Resources (BMR). Deformational events resulting in intraformational recumbent folding and overthrusting also account for repetition of certain lithotypes.

Jan 1, 1984

By J Andrina, D Richards

The Grasberg is a large copper and gold open pit mine operated by PT Freeport Indonesia and located in the high equatorial mountains of Papua Province, Indonesia. The climate is alpine/sub-alpine with little seasonal variation in temperature and rainfall. The annual precipitation varies from about 3000 to 5000 mm over short distances around the Grasberg, but in general, an average daily precipitation of 10 mm per day applies and leaching of the overburden is continuous throughout the year. Mining commenced in 1988, and almost all of the overburden mined up to 2003 was potentially acid forming. The current acid drainage from this overburden is being collected and treated. From 2004 to the end of the Grasberg pit operation in 2014, approximately 70 per cent of the overburden will be potentially acid forming and 30 per cent limestone. A program of laboratory leach columns, field test pads and an instrumented full-scale dump was developed with the objective of defining scale up factors to quantify the acid and metal leaching rates and to evaluate the stockpile geochemistry and control options. The results of an ongoing seven year program have demonstrated feasible scale up between laboratory columns, field test pads and the trial dump in relation to material geochemistry and ARD evolution trends at Grasberg. The potentially acid forming waste types are highly reactive and maximum acid generation rate occurs within two to three years and that maximum copper release occurs within one to two years of exposure. The results also show that the net acid generation (NAG) test provides a good estimate for the potential acid load from overburden types. The chemistry, temperature and oxygen data from the trial dump suggest that oxidation and acid generation is occurring throughout the dump but at a decreasing mass rate with increasing distance from the toe of the dump. It is apparent that convection and/or advection are important mechanisms for the transport of oxygen into and within the dump. Key results and findings of the investigations carried out are presented and the implications of the findings for long-term ARD management at the Grasberg mine are outlined.

Jan 1, 2003

By Box JC

A comprehensive computer simulation has been developed for heap and dump leaching processes. It deals with complex chemical interactions, involving several minerals and reagents, which vary with time and location in the dump. The simulation is generally applic- able to ores of various metals extracted by different reagents. It requires only mineral- ogical data obtainable from drill cores and chemical data obtainable from the literature; there is no curve-fitting with adjustable parameters. Applications in designing testwork programmes, evaluating operating options, transferring experience to new situations and reducing uncertainty in long-term forecasts are described. Specific examples are included illustrating the potential of the simulation.

Jan 1, 1983

By Longworth C. R

Competing requirements for land usage sometimes make the correct all- ocation difficult. The decision can be complicated by many factors such as local resident pressure, previous government decisions, economic pres- sures and the duration or permanency of the competing land usages. This problem often confronts the extractive industries with consequent delays in granting leases and some- times considerable local dissension. A proposal to extend the high grade silica sand quarry of the Wamberal Sand Company Pty. Limited is a microcosm of these competing requirements. The sand quarry is located on the New South Wales central coast. It is an open pit operation on a near beach deposit of silica sand suitable for flint glass manufacture.

Jan 1, 1976

By Chen Z, Dong H

This paper describes the autogenous carrier flotation of 0 - 20 ¦m ilmenite using 40 -- 80 }tm ilmenite as carrier. Investigation is made of the influence of main technological parameters on autogenous carrier flotation. The mechanism of autogenous carrier flotation is discussed using extended DLVO theory. The main conclusions are as follows: 1. the smaller the fine particles the more easily they adhere.to carriers; 2. the selectivity of autogenous carrier flotation depends on the selectivity of adsorption of collector. In the autogenous carrier flotation of ilmenite/plagioclase mixture assaying 15.35 per cent TiO2, a concentrate containing 47.17 per cent Ti02 can be obtained by primary separation with a recovery of 93.05 per cent. KEYWORDS: Autogenous carrier flotation, extended DLVO theory, ilmenite, styrylphosphonic acid.

Jan 1, 1993