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By Harmse C

Gold mining in Vatukoula had been a low tonnage/high grade operation for much of its 55-year life. During 1991 it became clear that a change in direction was needed if the mine was going to continue to prosper. The challenges of ore reserves of only three years, the prevailing gold price and high infrastructure and fixed costs combined to force changes in mining strategy.A more productive mining method was required to lower the unit mining cost, lower the pay limit and make more effective use of the resource.The flat dipping mineralised faults or flatmakes had been mined by updip, handheld room and pillar methods with a more recent trackless development adaptation. Furthermore, up to 40 per cent of the resource was left in pillars and broken rock.

Jan 1, 1993

By Denby B

The ever increasing demand on land use has led to large areas of land being considered for development, which because of past mining activities are covered by substantial depths of fill materials. This paper examines the problem faced with the development of land infilled with open cast mining backfill, in predicting the behaviour of the fill upon development. To be able to design foundations suitable to withstand the movements that occur within open cast backfills or design a backfilling operation that produces land suitable for a proposed after development, a means of predicting backfill settlement is required. Factors critical to this prediction are the timing of backfilling operations, the compactive state of the backfill and the inundation of the backfill. The analysis of a considerable quantity of data collected from the monitoring of backfilling operations and backfill movement at a range of open cast coal sites located within the UK has given the authors a better understanding of how open cast backfills behave in terms of long-term creep settlement, collapse settlement and how these are effected by backfill scheduling. This knowledge has been encoded into a program running under Microsoft Windows that enables a user to make settlement predictions for a point, a given section or area or for the whole site. Differential settlements, critical to any development design, can also be determined between any two points taking into consideration the heterogeneous nature of open cast backfills. The program was tested with data from an open cast coal site in the UK. Compaction monitoring during the placement of the backfill material enabled a model of the backfill to be constructed taking into account backfill properties and scheduling. This model, taken as input into the program, enabled future backfill settlement predictions to be made. A comparison is given between these results and actual settlements obtained from a short-term settlement monitoring scheme.

Jan 1, 1995

By Misra V. N, Spottiswood D. J

In recent years the column flotation process has gained worldwide acceptance for processing various types of minerals under different circuit configurations. In an age when real prices of many mineral commodities are in decline and mining and labour costs are rising in real terms, it is more important than ever that concentration processes be not only efficient but also cost-effective. The column flotation process can give better metallurgical performance as well as involve lower capital and operating costs compared to conventional mechanical cells.This paper reviews the literature on columns and the effects of various column parameters on performance of the column flotation process. The history and principles of operation of the column flotation process are briefly discussed by way of introduction.

Jan 1, 1995

By P Andersson, P Marklund

Evaluation of different techniques for bottom fill stabilisation showed that frozen fill was the most economical method. In order to test the method a full-scale field test was performed in the Rehnstr÷m mine. The test was instrumented with temperature gauges and extensometers. Before the field test, frozen fill was tested at the laboratory. The mechanical properties of the frozen fill were determined by uniaxial compression and creep tests. A deformation model for the frozen fill was set up. Calculation procedure for design of spacing between the freezing tubes, time for freezing and calculation of the necessary capacity of the refrigeration plant was developed. These procedures were calibrated against the field test. The results of these investigations allow the following conclusions: From a mechanical point of view, frozen fill has excellent properties as a structural member and it also has excellent properties to support itself and the fill above. Methods for the thermal and mechanical design of freeze stabilisation have been developed and found adequate. The need to place the freezing tubes several years in advance of the future sill pillar mining, requires careful long-term planning and accurate documentation.

Jan 1, 1998

A major tool in the search for petroleum is reflection seismic mapping. The period which has seen most of the exploration in Victoria is also one which has seen major advances in this technology, from 1963 try present day. Seismic mapping can be divided into three interlinked areas - acquisition, processing, and interpretation. In acquisition the major changes have been from an explosive energy source in 1963 to gas exploders in 1968 and airguns in 1970. The number of recording channels has increased from 24 to 192, with digital recording introduced in 1966, and floating point recording in 1976.

Jan 1, 1982

By Brett J. R

Some recent and current research and development projects relating to strip type open cut coal mining are reviewed. The projects include a dragline-hopper-truck mining system, an overburden slusher system, improvement of dragline operations, continuous excavation and conveying of overburden materials, and a steep angle coal conveying system. Most of these projects offer prospects for reducing costs in deep strip mining operations, but only the overburden slusher project has the potential for large cost reductions. A project on highwall mining of coal has demonstrated that this coal mining system is viable and capable of achieving high productivity rates. Production highwall mining operations are now starting to become established in Australia.

Jan 1, 1991

By G J. Butler

Since 2005 BHP Billiton Iron Ore has been working with the consulting company Runge to implement the software XPAC Advanced Destination Scheduler (ADS) in life-of-mine studies. The Mt Whaleback mine, being the single biggest open cut iron ore mine in the world, presents some special challenges in scheduling. The biggest challenge has been the slow run time and difficulty in targeting all ore and waste requirements. The high waste to ore strip ratio means that much of the cost of mining is tied up in waste dumping. It is therefore very important to schedule waste efficiently. At Mt Whaleback there is an additional challenge of managing two types of waste: inert and environmentally sensitive pyritic material. This paper shows how the XPAC destination scheduler is configured to achieve efficient and repeatable waste scheduling results at the Mt Whaleback mine. It also discusses proposed improvements to the process. The overall ore and waste schedule is configured to target mining parameters, crusher feed and grades. The schedule is run in two stages. The first stage is ore mining. The waste that needs to be mined is locked in a sequence. The second stage is the waste scheduling. The waste destination scheduler uses three inputs: source waste parcels locked in a sequence, a haul road and a waste dump block model. The process involves setting some rules for dump progression and haul path selection. These can be validated. The schedule is then run to target the shortest travel time. The results of scheduling are graphical and numeric and can be transferred into many different formats for reporting. The graphical result shows face positions in time that can be used for detailed dump design. The numeric results are used to estimate truck fleet size, fuel consumption, labour and equipment financials. The process has been successful in reducing the project time line, increasing the ability to do more scenarios and increasing schedule accuracy, transferability and repeatability.

Jan 1, 2007

By Quemard D, Troncoso J

The Gordonstone Project with a capital cost in excess of $500 million will become the largest underground coal mine in Australia. The project development decision was taken on 31 July, 1990 and at 31 May, 1991 construction was approximately 35 per cent complete. The first train of processed product coal will be railed to Gladstone during December 1992. The general theme of this paper therefore will address the planning and development processes at Gordonstone particularly the interrelatedness of technical, production, construction and environmental disciplines to ensure success during operations.

Jan 1, 1991

This paper outlines some of the recent developments in Spiral Concentrator design, with particular reference to the range of Reichert spirals supplied by Mineral Deposits Limited, typical applications, and test or operating data, are also provided for the different series of spirals now available.

Jan 1, 1978

Different mineral structures can act as mineral reservoirs for the immobilisation of toxic compounds. In the paper different mineral structures will be explained and their potential for incorporation of heavy metals and anions will be shown. The following structures will be explained (P÷llmann, 2007):apatites (incorporation of heavy metals, silicate apatites);ettringites (fixation of oxo-anions);layered double hydroxides (fixation of heavy metals, fixation of anions, fixation of organics, sorption materials); andmanganese oxides. Different possibilities of solid solution and incorporation in crystal structures will be explained and advantages of stable minerals be proved using experiences with real toxic wastes. In the process of thermal treatment the formation of primary mineral reservoirs will be shown. The precursor phases (similar to well known cement minerals) react in contact with water to form secondary mineral reservoirs (cement hydration mineral products). The formation condition of primary and secondary mineral reservoirs and their stabilities and incorporation possibilities will be shown. Examples for incorporation of various elements are given. Application for water clarification will be outlined.

Jan 1, 2008

During the last few years the quality requirements on roads and railroads have become more accentuated due to the desire to minimise maintenance costs. This has, in turn, led to increasing requirements in the preparation of ballast materials and pavement aggregates. As the access to natural gravel in northern Europe is decreasing (due to lack of availability or by law restrictions) the use of crushed rock material is becoming more and more important. The aim of this paper is to derive and describe a universal method for the prediction of particle size distributions from compressing crusher machines such as jaw- and cone-crushers. Based on a closely defined physical model, expressions which define the size reduction process are derived. Conditions for simplifying assumptions are clearly outlined. The choice and mix of breakage functions is a central subtopic iò the analysis of the crusher machine processes. Known breakage functions are reviewed and evaluated. A new concept for determination of a true breakage operator which is related to physical properties of the crusher device and the size distribution of the feed material is introduced. Finally experimental tests are compared to numerical calculations. The method described in the paper can be a useful tool when designing crushing plants or when optimizing the output of compressing crusher Machines.

Jan 1, 1995

By Whiten W. J

The control of mineral processing plants incorporates a number of off-line and on-line actions by plant personnel to obtain satisfactory plant performance. In general, off-line actions centre around intensive data analysis, while on-line activities are either automated control actions or prompted by qualitative interpretations of quantitative and qualitative information. Data sets obtained by various data logging devices and laboratory analysis of samples in many modem plants may be very large and are often unmanageable. This paper presents a method of analysing the data sets typically found in mineral processing, based on cluster analysis. The results of this analysis leads to a more complete understanding of operations in comparison with existing analysis tools used in mineral processing.Improved process configuration, optimised control strategies and in some cases, direct use of the results in monitoring process unit operations may be achieved.

Jan 1, 1992

By Schoning W. L

Ore deposit models form the basis for numerous other economic decisions in the mining process. The success of these economic decisions therefore depend directly on the accuracy of the ore evaluation process. The Geology Department at the Sishen Iron Ore Mine is responsible for the generation of a reliable geological computer model of the rock material with predicted grades. This information is then utilised for further ore reserve calculations, mine planning, production scheduling and grade control. Owing to a very complex geological orebody, grades and beneficiation characteristics differ significantly from sample to sample. This means that ore evaluation is a difficult process and great reliance is placed on computer techniques. In 1993, preparation for the ISO 9002 quality certification of the mine motivated the Geology Department to hold formal `problem solving' sessions in order to identify and revise problem areas in operating

Jan 1, 1995

By D Craw

A glasshouse experiment was set up to investigate arsenic uptake in rye corn grown in different arsenic rich substrates. Sods of material were taken from various locations and planted with rye corn seeds. The plants grew for 13 weeks after which time the above ground biomass was harvested. Analysis of the rye corn plants showed a narrow range of arsenic concentrations, which did not reflect the arsenic contents of the soil. Comparison of the results from this study with previous work showed the glasshouse rye corn to have lower arsenic concentrations in above ground biomass than rye corn grown in field conditions. The environmental conditions present on the tailings and water-rock interactions were considered the main factors involved with the difference in arsenic uptake between field studies and the glasshouse study. This suggests that bioavailability processes are influenced by a variety of factors and cannot necessarily be predicted by the use of soil factors or glasshouse trials alone as is often done when planning phytoremediation work and mine shut down.

Jan 1, 2007

By J-P Franzidis

Mill operators have traditionally been forced to rely on grade-recovery curves and overall flotation rate constants when analysing proposed improvements to plants. This has led to loss in money and time when a proposed change that showed potential in laboratory scale tests failed to show improvement in the plant. Frequently, this is a result of the operators being unable to gain insight into how and why the proposed change affected the flotation performance. This is due to the classical models not including any description of the subprocesses of flotation and their individual contribution to the overall flotation performance. A new flotation model has been developed as part of the AMIRA P9 project that separates the flotation process into subprocesses and includes the contribution of both the pulp phase and froth phase to the overall flotation recovery. It is not possible to determine the individual components of this new model on traditional pilot plants as they lack the required flexibility and scale. Therefore a new pilot plant has been developed known as the Floatability Characterisation Test Rig (FCTR) that has the flexibility and features required for the determination of the flotation subprocesses. The flexibility and features of the FCTR also make it an ideal tool for investigations into many different aspects of flotation research. These include the effect of reagents, grinding, and power on the flotation performance. This paper will describe the methodology for using the FCTR in these fields of research and highlights the advantages of using the FCTR over traditional methods.

Jan 1, 2000

By Peck W

The tunnel alignments investigated for the Gosford Regional Sewerage Scheme are located in the Terrigal Formation and are covered for most of their length by a thick blanket of soil and weathered rock. The following techniques were found to be most effective in geotechnical investigations for tunnelling in this area: air-photo interpretation, seismic surveys to pinpoint drilling targets, in-situ measurements of strength,deformation modulus and permeability in cored holes, and the construction of rock- mass models. Cross-hole seismic modulus measurements, surface resistivity soundings and electric well-logging techniques were found to have limited applicability due to adverse local conditions.

Jan 1, 1976

The patterns of flow of reaction gases through the flash furnace at the Kalgoorlie Nickel Smelter were simulated in a 1:20 scale model using a flow of water. Particular features of the flow down the reaction shaft, through the settling chamber and into the uptake leading to the waste-heat boiler were examined. Inferences were made concerning the effects of the patterns of flow on the efficiency of the smelting reaction, on the entrainment of dust by the gas stream and on the erosion of the refractory lining of the furnace. In addition, the effects of geometrical modifications to the arrangement of the concentrate burners and to the profile of the settling chamber were explored by making these changes to the model and observing the resulting variations in the patterns of flow.

Jan 1, 1991

The Porgcra gold deposit is an epithermal gold base-metal deposit located in the Enga Province of Papua New Guinea. Gold-silver- spha le rite-galena-pyrite mineralization is related to stocks and dykes of dioritic composition which have intruded a series of folded marine sediments, mainly shales and siltstones, often with calcareous and carbon- aceous horizons, of middle Jurassic to middle Eocene age. The most intensely mineralized zone is at Waruwari Hill, where the mineralization occurs predominantly as massive mixed sulphide veins, and less frequently as quartz-chlorite veins and as disseminations. Mineralization occurs in all rock types and several phases of mineralization have been Recognized.

Jan 1, 1980

By M Titley, E Maidens

Many gold deposits were mineralised by fluids and processes that also altered the host rocks. This alteration may often be a useful visual aid that distinguishes barren, low-grade from high-grade regions in a rock mass. Alteration intensity is commonly used in gold deposits as a visual tool, along with face sampling or grade control support, to define oreblocks and guide excavation in underground and open pit mining. However, alteration is not often used at the resource estimation stage. Mineralised lodes are usually defined by geologists using a ægeo-grade envelopeÆ, where a number of constraints are considered, including an (arbitrary) cut-off grade; the ænaturalÆ grade break between high- and low-grades; and geological features including structural, lithological or alteration continuity. The geo-grade envelope is usually thought to satisfy the requirements of stationarity for grade estimation, and is considered a single domain. This paper examines a modelling technique combining gold grade and alteration, applied to the Wallaby deposit in Western Australia, to imbue a greater level of detail to the grade estimation in a region tested by relatively sparse drilling. This was achieved by utilising the correlation of gold grade and alteration, along with the spatial characteristics of the alteration, when estimating grades within a number of lodes. The alteration-driven estimation was utilised in conjunction with an unfolding approach, and the use of probability estimates, to overcome geometric data constraints. This technique allows greater control and most likely provides a more reliable estimate of the mineable resources than a global grade cut-off when visual control is to be a major vector in grade control.

Jan 1, 2003

By Jagger ND

Pressure filters were found to be necessary to produce Elura silver/lead and zinc concentrates at sufficiently low moisture contents for bulk cargo shipment by sea to smelters.The difficulty in obtaining low moistures was due to the fine primary grind, 80% passing 45 microns, and resultant fine concentrates, 97% passing 45 microns.The filtration system was designed to filter up to 90,000 tonnes/year silver/lead concentrates and up to 130,000 tonnes/year zinc concentrates.This paper details the preliminary test work to select Larox automatic pressure filters, and the commissioning and operation of these filters to achieve design criteria for both concentrates. The design criteria for both concentrates have been bettered due to the concentrates being coarser than the design sizing.

Jan 1, 1985