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By R. H. Heyer, J. L. Bray, M. E. Carruthers

It is well known that iron markedly improves the physical properties and casting characteristics of aluminum bronzes. The use of 1 to 4 per cent iron as the principal modifying addition has become common practice in many foundries melting aluminum bronzes. Although the beneficial effects of iron are unquestioned, there is some uncertainty regarding the structural changes caused by it in the basic copper-aluminum system. It is agreed that a new constituent appears in abundance when the iron content reaches 2 to 4 per cent. This constituent, which frequently occurs in shapes resembling clover leaves, is sometimes assumed to be an aluminum-iron intermetallic compound. If this were correct we might expect a change in the structural relationships of the matrix in the direction of decreased aluminum content. On the other hand, it has been reported that iron has a negligible effect in altering the fundamental relationships of copper-aluminum alloys1 Others2'3 have reported an additive coefficient. Apparently it will be necessary to know the equilibrium relationships between the phases of the copper-aluminum-iron alloy system to establish any such theory as fact. When this has been done it may very well be that a further revision in the structural relationships may be necessary to describe the changes to be expected in commercial cast alloys. It was with this latter problem before them that the authors attempted to determine the change in the copper-aluminum relations with respect to iron. Objects of the Investigation In certain investigations carried out by the authors for a plant producing a large tonnage of cast aluminum bronzes the structures

Jan 1, 1936

By J. J. Pye, J. B. Drew

Mzasurements of the surface diffusion coefficients of metals have been made. Diffusion profiles for the Ag-Ag system were obtained by means of a radioactive point source and a precision auto-radiographic technique. The activation energy for silver self diffusion (=8.1 kcal per mole) is lower than that previously reported (-10 kcal per mole) on poly crystalline wire by Nickerson and Parker. The bresent data indicate an effect due to parasitic volume diffusion at temperatures above 500°C. RELATIVELY few measurements have been made of the surface self-diffusion coefficients of metals. Nickerson and arker' measured the diffusion of silver over the surface of poly crystalline wires and estimated that the activation energy was 10.3 kcal per mole. Winegard and chalmers2 carried out measurements on both polycrystalline and single crystal surfaces but did not report a value of the activation energy. They found, however, that at temperatures between 250" and 400°C the diffusion coefficients were on the order of lo-' sq cm per sec and that there was an acceleration of the migration of silver on the polycrystalline sample when a change of surface shape occurred. Winegard and Chalmers used an autoradiographic technique, hereafter designated ARG, and Nickerson and Parker used a surface scanning geiger counter in order to determine the diffusion profiles. More recently, Hackerman and simpson3 measured the surface self-diffusion coefficient of copper at a single temperature (750°C), and the value of the diffusivity (- 10-5 sq cm per sec) is in agreement with that given by jostein from his thermal grooving measurements. This paper reports the results of an investigation of the surface self-diffusion coefficients of silver over a large temperature range and describes the adaptation of autoradiographic (ARG) techniques for the determination of diffusion profiles obtained from a radioactive point source. EXPERIMENTAL PROCEDURE The experimental procedure is a modification of the method employed by Hackerman and simpson3 in their measurements on copper. A brief description of their technique is as follows: A radioactive needle which sinters to the surface during the diffusion an- neal serves as the source of diffusing atoms. After the diffusion run the needle is removed and the surface is scanned with a shielded counting arrangement. The diffusion profiles reported in this paper were obtained by a modification of the above procedure which employs a precision ARG technique. Previous investigations in this laboratory and elsewhere51B have shown that under carefully controlled developing conditions and by the use of calibration sources a linear relation exists between the concentration of the isotope and the photographic density for values below unity. The use of ARG under these conditions has advantages over the counter scanning method in that cumbersome shielding and requirements for great mechanical precision of the scanner are eliminated. Also the ARG gives a complete picture of the surface which is advantageous in studies of anisotropic diffusion. A recording microdensitometer having a 0.1 p wide slit was employed. At low temperatures the disturbing effects of subsurface radiations are negligible. The diffusion anneals are carried out in the cell shown in Fig. 1. The needle is formed by grinding down a 1.0 mm rod of high-purity silver until a tip of 0.2 mm radius or smaller is formed. This tip is plated withA"' which becomes the source of the diffusing atoms that are detected by ARG. The needle carrier and the crystal holder, Fig. 1 are constructed of quartz and ports are provided in the holder pedestal which allow free vapor circulation ((2.0 oz) and the carrier apron fits snugly over the crystal holder cap, insuring that the needle does not move and scratch the surface. Temperatures are provided by a stabilized tubular furnace which can be quickly positioned around the cell, thus bringing the crystal up to temperature in a time that is short compared to the diffusing times. The diffusion anneals range from 2 hr for the high-temperature samples to about 25 hr for those at the lowest temperature. The possibility of vapor transport of the radioactive metal as a contributing factor in the diffusion profile was investigated in two ways. One method was to suspend the needle directly over a dummy sample, raise the temperature, for periods of time equal to the diffusion times, and then take an auto-radiograph of the surface. Negligible radioactivity appeared. In the second method a thin slot in the crystal face on one side of the source provided a "cong path" for surface diffusion. If evaporation was the primary source of surface atoms the region of radioactivity around the source would be symmetrical. This was not the case. The profile dipped abruptly at the edge of the slot but on the other side of the source the usual diffusion profile appeared.

Jan 1, 1963

By Arthur Taggart

FLOTATION of sulphide minerals and native metals is no longer a practical difficulty. The underlying scientific principles of the method, although not explored in anything like complete detail, have been formulated with sufficient breadth so that the direction of attack on any specific case is clearly indicated. It has been known since the earliest clays of flotation that certain of the nonsulphide nonmetal minerals-e.g., sulphur and graphite-would respond to flotation by oils as sulphides do; therefore they have been grouped with sulphides in many patents. But since the development of the chemical theory of collection,1,2,3 this similarity in action has been one of the facts cited in disproof of the theory by opponents of the hypothesis.4,5,6 Air levitation? of certain oxidized minerals, both metalliferous? and nonmetalliferous, and separa-tion thereby from other oxidized minerals, is a recent development in practice, although the discovery of the method dates back 17 years.7 This paper presents evidence that the principles underlying the air levita-tion of the nonsulphide nonmetal minerals are the same as those utilized in the flotation of the sulphides and native metals. It will be apparent immediately to anyone with knowledge of mineral concentration that separation of air-levitated minerals in water from minerals not so levitated is a simple matter of water-gravity concentra-tion, the separating device employed depending solely upon the size of the particles treated and the buoyancy differences effected by the levita-tion, The usual separating means employed are: (1) a flotation machine for fine, slimy and for well aerated granular material; (2) shaking tables for granular less aerated material.

Jan 1, 1937

By Thomas Leonard Watson

Sulphide ore-bodies of more or less lenticular shape occurring in metamorphic crystalline schists, gneisses, and slates, and conforming closely in strike and usually in dip to the inclosing rock, have been recognized and described along the Atlantic seaboard from Quebec to Alabama. The ore-bodies do not entirely conform, in all cases, to the structure of the inclosing schists, but they sometimes cut across the foliation in dip, though conforming more closely with the direction of strike. In composition the principal sulphide mineral is usually py-rite or pyrrhotite, or both, accompanied by copper, frequently gold, and almost always some sphalerite and galenite. Other metallic ores are, so far as these sulphide bodies have been investigated, less common; silver is not uncommon, and in some of the pyrrhotite masses nickel is present in quantity sufficient to be commercially valuable. Cobalt frequently accompanies the nickel, usually in smaller amount, and the two vary much in relative proportion. Quartz and calcite are probably the most common of the non-metallic minerals. A number of silicate minerals are frequent representatives in one place or another ; garnet, am phi-bole, biotite, pyroxene, zoisite and others. The sulphide bodies of Virginia, comprising both pyrite and pyrrhotite, are among the most extensive along the Atlantic seaboard. Among the pyrite bodies may be mentioned the well-known and extensively worked mines of Louisa and Prince William counties, located on the main pyrite belt (A, Fig. 1) of the middle and northern, eastern Piedmont region in Virginia, and among the pyrrhotite bodics is the famous " Great Gossan Lead" (13, Fig. 1) of the Floyd-Carroll-Grayson coun-

Jan 1, 1908

By R. P. Agarwala, M. S. Anand, S. P. Murarka

Using the residual radioactivity technique, grain boundary diffusion of chromium in the a phase and lattice diffusion in the a and the ß phases of zirconiuttz have heen studied. The diffusivities (in units of square centiwzeters per second) have heen expressed as THE rate of diffusion of atoms along surfaces and grain boundaries is much greater than that through the bulk of metals. These processes dominate over volume diffusion at lower temperatures and can be isolated from it by virtue of the fact they yield high diffusion coefficients and low activation energies. In zirconium, however, it has been difficult to identify the volume-diffusion parameters separately. The values of diffusivities in a and ß phases yield activation energies which are much lower than those for volume diffusion calculated from semiempirical or empirical relations.1-3 Diffusion frequencies (Do) are also low, especially in the a phase, and they yield negative entropies of activation.4 Similar results have been obtained for the diffusion studies in titanium.5 It is yet to be investigated whether in these cases diffusion is controlled by some extraneous factor like high reactivity of these metals, or some different mechanism is operative as suggested by Pound et a1.6 However, Federer and Lundy,7 in a recent study of the diffusion of zir-conium-95 and columbium-95 in zirconium, and Gibbs et al.,8 in the study of impurity diffusion in titanium, found a temperature dependence of D, Do, and Q. Their study yielded low values of Do and Q at low temperatures, as has been found by other workers, and fairly high values at high tempera-

Jan 1, 1965

By Y. C. Liu

IN the study of the rolling recrystallization of face-centered-cubic metals, a most unusual observation is the frequent occurrence of a sharp re-crystallization texture of cube orientation. Although the general conditions under which this texture occurs are known,2,3 its origin is still not well understood. Based on the observed relationship between the {110}<112> deformation texture and the (113}<211> recrystallization texture, regardless of the effect of alloying elements2,4,5 or the symmetry of the deformation texture,&apos; there is a strong indication that a specific component of the deformation texture is related to a specific component of the recrystallization texture. Using the rotational reorien-tation relationship as a means of correlating the deformation and recrystallization textures, it was proposed that the deformation component which related the cube texture has {358)<523> indices."&apos; The investigation reported here was undertaken to seek experimental evidence for the validity of this proposition. Experimental Procedure Two copper single crystals having an initial orientation within 2" of (358) [523] indices were prepared in the manner described in Ref. 5. The purity of the copper was between 99.94 and 99.97 pct. The original dimensions of the crystals were as follows: specimen A, 0.465 in. thickness, 0.844 in. width, and 0.955 in. length; specimen B, 0.535 in. thickness, 1.120 in. width, and 1.36 in. length: Rolling was done on a laboratory rolling mill according to the following schedule: 0.010 in. per pass to 50 pct reduction in thickness, 0.005 in. per pass to 70 pct reduction inthickness, 0.002 in. per pass to 85 pct reduction in

Jan 1, 1958

By Cyril Stanley Smith, Earl W. Palmer

FOR several years an investigation has been in progress in the research laboratory of The American Brass Co. to determine the thermal and electrical conductivities of most copper alloys of commercial importance and several of scientific interest. This paper contains such data on the binary alloys of copper with silicon, aluminum, manganese and nickel, and on a large number of ternary or more complex alloys. Some interesting general relationships between the thermal and electrical conductivities for all copper alloys at all temperatures are pointed out. The data for the copper-zinc, copper-phosphorus and copper-tin binary systems have already been publishedl 1,2 † except for the electrical conductivity at 200° C., which is given in the appendix of this paper. LITERATURE ON THERMAL CONDUCTIVITY OF COPPER ALLOYS The papers referred to above contained a summary of the figures available in 1929 for the thermal conductivity of copper alloys. There is given in Table 1 herewith a selection of the data that have appeared since that time. The measurements of Hanson and Rogers3 are particularly interesting since they cover a series of alloys in the alpha solid solution range and show the effect of heat-treatment. Their alloys were tested as annealed castings, and are not therefore directly comparable to the worked alloys measured in the present investigation, although the difference is small. Bailey&apos;s determinations4 were carried out on the alloys used by Lees5 in 1906, and extend his results to higher temperatures. It is most unfortunate that the alloys were not analyzed, for the approximate compositions given are hardly sufficient identification of the

Jan 1, 1935

By Steve H. Carpenter, Henry E. Otto

The explosive welding of metals is dependent upon the production of a jetting action caused by the collapsing of one metal plate against another. Successful welds are generally accomplished if the yield strength of the metals is in the range of 10,000 to 90,000 psi and the sonic velocity of the metal is greater than the detonation velocity of the explosive if direct contact explosive is being used.&apos; Should the detonation velocity exceed the velocity of sound in the metal it may still be possible to obtain the jetting action and a good weld. However, in most cases where a high detonation velocity is used complications arise because of reflected shock waves which tear the bond apart as fast as it is put together.&apos; Explosive welding of lead presents several problems since its yield strength and sound velocity are very low. Various values have been published3-5 for the velocity of sound in lead ranging from 2000~ to 23004 m per sec. Most of the high-order explosives have detonation velocities on the order of 6000 to 8000 m per sec, which precludes their use. The dynamites have a lower detonation velocity of around 2800 m per sec which is still somewhat too high. Lower-order explosives such as ammonium nitrate (1070 m per sec) must be used to weld lead in the as-received condition if the explosives are used in direct contact. Rather than use low-order explo&apos;sives it was decided to alter the sonic velocity of the lead. The sonic velocity is directly related to the modulus of the material according to the following expression: Fig 1—Interface of explosive weld of lead to steel. Lead is on top As-polished Magnification 75 times as well as the yield strength. Bolling et al. 6 show that the shear modulus of lead single crystals increases from about 0.72 X1011 dynes per sq cm at 300°K to about 0.98 X1011 dynes per sq cm at 0°K, an increase of approximately 3 5 pct. This gives an increase in the sonic velocity of around 700 m per sec. Hence, the sonic velocity of lead at cryogenic temperatures is approximately equivalent to the detonation velocity of the low-order dynamites. We have obtained high-quality lead to steel explosive welds using a 40 pct dynamite in direct contact with the lead. Prior to detonation the lead was chilled with liquid nitrogen (78°K) to increase the strength and sonic velocity. Welds were made while the lead was cold. Specimen sizes were 3 by 6 in. A preset angle of 5 deg with a 0.10-in. standoff at the base was the geometrical setup used. The amount of explosive used for optimum welding of an 1/8 -in. -thick lead sheet to a steel plate was found to be 7 g per sq in. A PETN sheet explosive line wave generator was used to insure a linear detonation front through the dynamite. A photomicrograph of a lead-steel weld is shown in Fig. 1. The typical wave effect that constitutes a good explosive weld is present. When tested in shear, the weld failed in the lead, indicating that the bond is stronger than the lead base metal. Higher-order explosives were also tried without success. We believe this indicates the importance of matching the detonation velocity and the sonic velocity for successful explosive welding. Note Added in Proof. High quality explosive welds of lead to steel have recently been obtained at ambient temperature using a low velocity (1000 M per sec) free running dynamite. The weld interface obtained is comparable to Fig. 1. &apos;S. H. Carpenter, R. H. Wittman, and R. J. Carlson: Proceedings of the First International Conference of the Center for High Energy Forming, Syracuse University Press, syracu.se, N. Y., in press. &apos;A. HI Holtzman and G. R. Cowan: Welding Risearch. Council Bull., No. 104, April, 1965. &apos;Metals Handbook, 8 ed., p. 1062, Metals Park, Ohlo. &apos;J. M. Walsh, M. H. Rice, R. G. McQueen, and F. L. Yarger: Phys. Rev., 1957, vol. 108, pp. 196-216; &apos;L. V. Al&apos;tshuler, K. K. Krupnikov, B. N. Ledener, V. I. Zuchikhin,

Jan 1, 1968

By Hsun Hu

Based on Kurdjumoiv-Sachs orientation relationship for the fee bee transformation in metals, the jirzal crystal orientation resulting from successive transformations of bee-fee-bee has been analyzed mathematically. There are 528 different variants; many of ther are crystallograpyically equirvalent. Specific examples show that, for equal probability of all the variants, the principal crystallographic axes [100 ], [110], and [111] of the initial bcc crystal can be transformed into vairous axes in the fina1 crystal However, fur each of these principal crystallographic axes, a continuous range of orientation within certain regions of the unit triangle is completely avoided by the finctl Crystals. For uses of higher indices, the final orientations are more uniformly distributed throughout the unit triangle. Results from the PI-esent analysis are in good agreement with preferred Oientations Observed in a zone-meltecl iron bar. THE allotropic forms of iron are characterized by the unusual fact that at both high and low temperatures a bcc structure is stable, whereas at intermediate temperatures (1400" to 910°C) the metal is fcc. Hence, during cooling from its melting temperature, iron undergoes successive phase transformations ofd—? —a with corresponding changes in the crystal structure of bcc — fcc -bcc. while numerous studies have been made in the past of the 1 — a transformation in iron and in various iron-base alloys, no information is available in the literature as to the mechanism of 6 — l transformation and the lattice orientation relationship between these two phases. Experimental difficulties have apparently prevented researchers from undertaking these studies. The laltice orientation relationship between the parent and the new phases of iron resulting from

Jan 1, 1965

By James A. Barr, R. B. Burt, I. S. Tillotson

DISCUSSION Howard Howie (Knoxville, Term.)—The authors are to be congratulated on the presentation of a paper containing so much valuable information on the pipeline transportation of phosphate, as there is very little literature on the subject. The writer is especially interested in the paper, as he conceived the arrangement of the Akin and Godwin plants and was in charge of the design work and the engineering incident to their construction. The Akin and other phosphate deposits in the Tennessee phosphate area lie on beds of limestone that are very irregular. The limestone beds, after the phosphate matrix has been removed, are similar in appearance to land severely eroded by the action of water and denuded of top soil. Depressions in the limestone, called cutters, are irregular in depth with vertical or overhanging walls, having the general appearance of cracks in dried clay. They change abruptly in direction, width, and depth, and vary on the Akin tract from 1 to 25 ft in depth and from 1 to 50 ft in width. Pinnacles of limestone commonly occur in the cutters which appear, when exposed, like small clifflike islands in a river. Limestone floats also occur. The phosphate matrix fills the cutters and covers the uncuttered areas, the thickness of the cover varying continually and sometimes rather abruptly. It occurs generally as stratifications of phosphate rock and clay of varying thickness. The phosphate rock in the matrix varies in hardness and in percents of silica, lime, iron oxides, and fluorine, and the clay varies in toughness. In some places the deposit consists of narrow strata of rock almost devoid of clay streaks. In other nearby locations the clay will predominate. When it is excavated, the phosphate rock breaks into thin irregular lumps, locally known as plate rock. Limestone lumps are also excavated with the matrix. Akin plate rock is generally much softer than that occurring in other deposits in the area. Because of the above described physical and chemical variations of the excavated material, the resultant slurry varies in size distribution, specific gravity, and percent of slimes. When the rock is soft or when there is an increase of clay, the slime fraction is greatly increased as it passes through pumps and pipelines, resulting in reduced pipe friction. It is obvious that the longer the pipeline the greater the reduction of coarse fractions into fines, causing a decrease in pipe friction that cannot be accurately evaluated. The matrix is mined with a dragline that drops it into a hopper with a grid composed of 9-in. parallel bar spacings located above the hammer mill. The matrix on, and passing through the grid, is subject to the action of powerful sprays which wash it down to the hammer mill, together with any limestone lumps that are not removed before passing through the grid. The hammer mill reduces the feed to lumps of plate rock and clay, most of which will pass through the 8-in. pump suction. The mixture discharges into a pool containing the pump suction pipe. Water from a hydraulic nozzle moves the mixture to the pump suction intake. The pump, driven by a variable speed motor, is the same size as the pumps mentioned on p. 279. Provision is made to remove any lumps that lodge in a bend in the suction pipe in a manner similar to that used in the Florida phosphate fields. The hammer mill and pump units are mounted on wide steel skids so that they can be moved as the mining operation progresses. The discharge from the pump flows through an abrasion-resistant spiral welded steel pipe 8 1/4 in. actual inside diam, 8 in. nominal diam, for a maximum distance of 2200 ft, which is the limiting pumping distance for one pump. This pipeline, referred to hereafter as pipeline A, discharges into a ball mill without balls, which in turn discharges into a rotary screen attached to it that separates the slurried matrix into 11/4-in. oversize and undersize fractions. The oversize is returned to the mill for further reduction; the undersize is pumped to a Dorrco washer and then flows into a hydroseparator 160 ft in diam. In spite of the size reduction in the hammer mill and the blunging and washing of the slurry in its passage through the pump, pipeline, mill, and washer, the discharge to the hydroseparator frequently contains mud balls almost perfectly spherical. Sometimes the discharge from the 16,000-ft pipeline at Godwin contains mud balls the size of bird shot and smaller. This pipeline will be referred to subsequently as line B. Liquid caustic is added to the slurry at the Akin plant before its passage through the hydro-separator, which decreases the size of particles in the overflow by dispersion. In passing through pumps 1, 2, and 3 and pipeline B, the slime fraction in the underflow is increased by abrasion and blunging and also by continuing dispersive action of the caustic. The matrix for use in the experimental tests referred to on p. 279 was obtained from three small surface openings on the Akin tract that were made previous to the purchase of the tract by the Authority. Matrix used in the 2 and 4-in. experimental pipeline tests was taken from the three openings and proportioned to obtain a sufficient quantity that would be fairly representative of the average in the Akin deposits. Prospecting samples of matrix had been obtained from drill holes which showed no small variation in physical and chemical properties. Some of the physical variation is evident from the size distribution of solids in samples taken during the tests covering line B flows so thoroughly made by the Authority under the direction of Mr. Burt, see Table V, p. 280. Hydraulic gradients for a pipe of 8-in. diam were derived from the 2 and 4-in. pipeline tests using the so-called representative matrix as above described, and plotted on the profile of pipeline B. Gradients of other materials in slurry form passing through pipelines that bore some similiarity to the Akin matrix slurry were also plotted. After a study had been made of the hydraulic gradients plotted on the profile and the varying slurry flow that would probably occur during actual operation, three pumps were ordered, referred to as No. 1, 2, and 3 on p. 279. No. 1 and 2 pumps were installed and the third kept in reserve should the operation of 1 and 2 pumps prove satisfactory, since installation of the third pump would require an attendant, as well as the laying of 5400 ft of pipe to supply it with seal-water from the Akin plant. Subsequently, it was found desirable to install the third pump to maintain capacity when the slime fraction was low and the coarse fractions were large. Reference to Fig. 6 will show that the flow in B line goes upgrade in three locations. At the outlet at Godwin, the slurry flows between two 45" bends for an approximate distance of 18 ft to rise above the ground a sufficient height to discharge into a launder feeding the first classifier. This condition requires extra energy, which is taken care of by keeping the hydraulic gradient a sufficient distance above the high points. Although there are rather heavy upgrades in the line, the choking condition that might occur at the

Jan 1, 1953

By R. B. Burt, James A. Barr, I. S. Tillotson

DISCUSSION Howard Howie (Knoxville, Term.)—The authors are to be congratulated on the presentation of a paper containing so much valuable information on the pipeline transportation of phosphate, as there is very little literature on the subject. The writer is especially interested in the paper, as he conceived the arrangement of the Akin and Godwin plants and was in charge of the design work and the engineering incident to their construction. The Akin and other phosphate deposits in the Tennessee phosphate area lie on beds of limestone that are very irregular. The limestone beds, after the phosphate matrix has been removed, are similar in appearance to land severely eroded by the action of water and denuded of top soil. Depressions in the limestone, called cutters, are irregular in depth with vertical or overhanging walls, having the general appearance of cracks in dried clay. They change abruptly in direction, width, and depth, and vary on the Akin tract from 1 to 25 ft in depth and from 1 to 50 ft in width. Pinnacles of limestone commonly occur in the cutters which appear, when exposed, like small clifflike islands in a river. Limestone floats also occur. The phosphate matrix fills the cutters and covers the uncuttered areas, the thickness of the cover varying continually and sometimes rather abruptly. It occurs generally as stratifications of phosphate rock and clay of varying thickness. The phosphate rock in the matrix varies in hardness and in percents of silica, lime, iron oxides, and fluorine, and the clay varies in toughness. In some places the deposit consists of narrow strata of rock almost devoid of clay streaks. In other nearby locations the clay will predominate. When it is excavated, the phosphate rock breaks into thin irregular lumps, locally known as plate rock. Limestone lumps are also excavated with the matrix. Akin plate rock is generally much softer than that occurring in other deposits in the area. Because of the above described physical and chemical variations of the excavated material, the resultant slurry varies in size distribution, specific gravity, and percent of slimes. When the rock is soft or when there is an increase of clay, the slime fraction is greatly increased as it passes through pumps and pipelines, resulting in reduced pipe friction. It is obvious that the longer the pipeline the greater the reduction of coarse fractions into fines, causing a decrease in pipe friction that cannot be accurately evaluated. The matrix is mined with a dragline that drops it into a hopper with a grid composed of 9-in. parallel bar spacings located above the hammer mill. The matrix on, and passing through the grid, is subject to the action of powerful sprays which wash it down to the hammer mill, together with any limestone lumps that are not removed before passing through the grid. The hammer mill reduces the feed to lumps of plate rock and clay, most of which will pass through the 8-in. pump suction. The mixture discharges into a pool containing the pump suction pipe. Water from a hydraulic nozzle moves the mixture to the pump suction intake. The pump, driven by a variable speed motor, is the same size as the pumps mentioned on p. 279. Provision is made to remove any lumps that lodge in a bend in the suction pipe in a manner similar to that used in the Florida phosphate fields. The hammer mill and pump units are mounted on wide steel skids so that they can be moved as the mining operation progresses. The discharge from the pump flows through an abrasion-resistant spiral welded steel pipe 8 1/4 in. actual inside diam, 8 in. nominal diam, for a maximum distance of 2200 ft, which is the limiting pumping distance for one pump. This pipeline, referred to hereafter as pipeline A, discharges into a ball mill without balls, which in turn discharges into a rotary screen attached to it that separates the slurried matrix into 11/4-in. oversize and undersize fractions. The oversize is returned to the mill for further reduction; the undersize is pumped to a Dorrco washer and then flows into a hydroseparator 160 ft in diam. In spite of the size reduction in the hammer mill and the blunging and washing of the slurry in its passage through the pump, pipeline, mill, and washer, the discharge to the hydroseparator frequently contains mud balls almost perfectly spherical. Sometimes the discharge from the 16,000-ft pipeline at Godwin contains mud balls the size of bird shot and smaller. This pipeline will be referred to subsequently as line B. Liquid caustic is added to the slurry at the Akin plant before its passage through the hydro-separator, which decreases the size of particles in the overflow by dispersion. In passing through pumps 1, 2, and 3 and pipeline B, the slime fraction in the underflow is increased by abrasion and blunging and also by continuing dispersive action of the caustic. The matrix for use in the experimental tests referred to on p. 279 was obtained from three small surface openings on the Akin tract that were made previous to the purchase of the tract by the Authority. Matrix used in the 2 and 4-in. experimental pipeline tests was taken from the three openings and proportioned to obtain a sufficient quantity that would be fairly representative of the average in the Akin deposits. Prospecting samples of matrix had been obtained from drill holes which showed no small variation in physical and chemical properties. Some of the physical variation is evident from the size distribution of solids in samples taken during the tests covering line B flows so thoroughly made by the Authority under the direction of Mr. Burt, see Table V, p. 280. Hydraulic gradients for a pipe of 8-in. diam were derived from the 2 and 4-in. pipeline tests using the so-called representative matrix as above described, and plotted on the profile of pipeline B. Gradients of other materials in slurry form passing through pipelines that bore some similiarity to the Akin matrix slurry were also plotted. After a study had been made of the hydraulic gradients plotted on the profile and the varying slurry flow that would probably occur during actual operation, three pumps were ordered, referred to as No. 1, 2, and 3 on p. 279. No. 1 and 2 pumps were installed and the third kept in reserve should the operation of 1 and 2 pumps prove satisfactory, since installation of the third pump would require an attendant, as well as the laying of 5400 ft of pipe to supply it with seal-water from the Akin plant. Subsequently, it was found desirable to install the third pump to maintain capacity when the slime fraction was low and the coarse fractions were large. Reference to Fig. 6 will show that the flow in B line goes upgrade in three locations. At the outlet at Godwin, the slurry flows between two 45" bends for an approximate distance of 18 ft to rise above the ground a sufficient height to discharge into a launder feeding the first classifier. This condition requires extra energy, which is taken care of by keeping the hydraulic gradient a sufficient distance above the high points. Although there are rather heavy upgrades in the line, the choking condition that might occur at the

Jan 1, 1953

By C. B. Barlow, T. A. Mekelburg

Due to a tight ash constraint on the clean coal product and difficult middlings washability characteristics, a considerable amount of coal was being lost in the jig middlings at the Monterey No. 2 Mine. An investigation was conducted into circuitry to recover this lost coal with minimal effect on the total clean coal ash. A reverse two-stage hydrocyclone system cleaning at low specific gravities was selected. This system is currently recovering approximately 5.8 kg/s (23 stph) of 11.5% to 12.5% ash coal. The specific gravity of separation for the system is about 1.5 and the probable error is 0.13.

Jan 1, 1986

By N. K. Chen, R. Maddin, K. T. Aust

Lattice rotations occurring on the tension and compression sides during the bending of molybdenum single crystals at room temperature were followed in detail. Observations were also made concerning crystallite rotations and slip traces. &apos;The results indicated the participation of (110) as slip planes and the<111>as slip directions. Crystallite fragmentation during bending was also noted. EVERAL investigations have been conducted on pure bending of face-centered cubic metals.&apos;-" Structural changes as a result of "bend-gliding," and the importance of bending and constraints during conditions of axial stressing, have been noted.&apos;," It was evident that the mechanism by which the bending deformation occurs is more complex than the case of simple shear. Studies of the bending of body-centered cubic metals from the aspect of the crystallographic mechanism appear to be lacking. Molybdenum single crystals therefore were subjected to deformation by bending in order to determine the reaction of the body-centered cubic lattice to bending stresses. It might be expected for the bending of single crystals that lattice rotation as represented by the axis of compression would proceed toward the pole of the active slip plane and that rotation of the tensile stress axis should indicate the slip direction.&apos; It was believed therefore that a study of the tension and compression sides of bent molybdenum single crystals should give data concerning the operative slip system. Specific problems which are pertinent to the overall picture of plastic deformation were also investigated, e.g., whether the constraints offered by pure bending give rise to the deformation band, and also the nature of the asterism occurring on the tension and compression sides during the stages of deformation. Experimental Procedure Eight single crystal specimens were grown from sintered molybdenum rods 143 in. diameter using the method described previously.6 The purity of this material was reported as 99.9 pct as described elsewhere.&apos; The specimens were % to 1/10 in. in diameter x 7 in. long, with single crystals approximately 1 to 2 in. in length occupying the entire center sections of each specimen. The specimens were elec-trolytically polished using an electrolyte of 300 cc methyl alcohol, 60 cc H2SO4, 130 cc HCl, and a current density of 4 amp per sq in. Each specimen was then loaded in a bending apparatus similar to that used by Yen and Hibbard,&apos; as shown in Fig. 1. The load was applied by means of a spring and screw arrangement through four ball-bearing surfaces set 1.5 in. apart. Either the inner two bearings or the outer two (A, B, Fig. 1) were attached to a movable steel plate (D) through which the load was transmitted. Since the apparatus was mounted on a track of the X-ray apparatus, the tension or compression side of the specimen could

Jan 1, 1954

Papers in Classes A-Metal Mining, B-Milling and Concentration, H-Industrial Minerals, and I-Mining Geology are distributed in MINING TECHNOLOGY, which is issued every other month. Papers in Classes C-Iron and Steel Division, D-Nonferrous Metallurgy and E-Institute of Metals Division are distributed in METALS TECHNOLOGY, which is issued twice quarterly. Papers in Class G-Petroleum Division are distributed in PETROLEUM TECHNOLOGY, which is issued every other month. TECHNICAL PUBLICATIONS in Classes F-Coal Division, J--Mineral Industry Education Division, K¬-Mining Administration, and 1-Geophysics, are issued as separate pamphlets. Contributions are papers that when printed or mimeographed are available but only on request.

Jan 1, 1944

By S. C. Fall

The basic aims of the drilling and blasting program at the Mission mine are fourfold: 1. To provide 100,000+ tpd of broken alluvium and rock material for shovel excavation; 2. To obtain fragmentation that will permit the most efficient digging of the broken material and provide an acceptable crusher feed; 3. To conduct the drilling and blasting program in accordance with approved safety procedures; 4. To obtain these objectives at the lowest possible cost. The material that is mined from the pit is divided into four different rock types and the overlying alluvium. Each of these materials is broken by using procedures tailored to its individual characteristics.

Jan 9, 1965

By M. J. Marcinkowski, Gordon E. Lakso

An extensive investigation has been made of the deformation behavior associated with the Fe3Si super-lattice using transmission electron microscopy techniques. Above 243°K the stress-strain curve exhibits three stages. Stage I occurs at a very low stress level and is related to the generation of perfect superlat-tice dislocations. Stage II is characterized by an extremely rapid rate of work hardening and is associated with the Taylor type locking of these superlattice dislocations. Finally Stage III is related to dynamic recovery processes since the work hardening rate is very small. Below 243ºK, only Stage I is observed, but it occurs at a much higher stress level. This latter observation is related to the generation of imperfect dislocations in Stage I with the consequent production of second nearest neighbor antiphase boundaries. The reason for this is that insufficient thermal energy is available at these low temperatures to generate the complete and perfect superlattice dislocations. It has been shown that the fully ordered FeCo alloys, i.e., those possessing the B2 type structure, exhibit three distinct stages of work hardening whereas the corresponding disordered alloys show only one.&apos;" This difference in behavior between the disordered and ordered alloys has been attributed to the fact that dislocations in the former case travel only as ordinary 1/2ao(111) types whereas in the latter case the move through the lattice as coupled 1/2a0(111) dislocations separated by an antiphase boundary (APB), i.e., the so-called superlattice dislocation. Although some preliminary work has been carried out concerning plastic deformation in ordered alloys possessing the DO3 type superlattice,3 no detailed analysis similar to that described in Refs. 1 and 2 has been attempted. Specifically, it has been suggested that the superlattice dislocation in this particular type structure should consist of four ordinary 1/2ao<111> types bound together by first and second nearest-neighbor APB&apos;s. Fe3A1 and Fe3Si are the two classic alloys possessing the DO3 type lattice; however, because of the somewhat higher ordering energies associated with the FesSi alloy, which in turn assures that dislocations will travel through the lattice as perfect superlattice dislocations under at least some conditions, it was chosen for the present investigation. Because of the extreme brittleness of Fe3Si, all deformation was done in compression. Stress-strain curves were obtained using both polycrystalline samples as well as single crystals. In the latter case the crystals were oriented so that deformation could be controlled either by single or double slip. They were then wafered parallel to and at various angles to the operative slip planes. These wafers were in turn examined by transmission electron microscopy (TEM) techniques in order to determine the extent of the interaction from the dislocation configuration contained therein. EXPERIMENTAL PROCEDURE The alloys used in this investigation were arc melted under helium from electrolytic iron of greater than 99.90 wt pct purity and transistor grade silicon of 99.99 wt pct purity. A typical analysis of interstitial impurities showed 120 ppm 0, 15 ppm N, and 65 ppm C Because of the extremely low ductility of the Fe3Si alloys, it was necessary to spark cut 0.230-in. diam polycrystalline cylinders 0.400 in. long from arc-melted fingers using a thin-walled brass tube as a cutting tool. The polycrystalline alloys could not be recrystallized since very little strain was induced in preparation. However they were annealed at 1273°C for 15 min in evacuated vycor capsules to relieve any cooling stresses that may have developed during solidification and then air cooled. The resulting grain size of the alloy was 0.50 mm. According to warlimont4 1273ºC is just within the single phase field where FesSi possesses the DO3 type lattice. In addition because of this high critical ordering tem-ature, air cooling from this temperature was believed sufficient to fully order all of the Fe3Si samples used in the present investigation. For the same reason, no attempt was made to achieve any degree of disorder by quenching. In fact, rapid quenching from 1123°K caused cracking. Such cracking was first suggested by sato5 with respect to the experimental observations of Glaser and Ivanick.6 Single crystal compression specimens were spark cut from single crystal ingots grown in a Bridgman type furnace. The iron and silicon for the crystals was prealloyed by arc-melting two 130-g buttons which were cut into small pieces before remelting in the furnace. This procedure resulted in a long-range inhomogeneity of 0.5 at. pct Si between the top and bottom of the 2-in.-long single crystal ingot, which was assumed to be negligible in the present investigation. The single crystals, after orienting and spark-cutting, were about 0.37 in. by 0.37 in. in cross section and about 0.5 in. long. True stress-strain curves were obtained using an Instron Tensile Testing machine in conjunction with techniques described previously. 1,7 The strain rate was 0.05 in. per in. per min. Prior to testing, the ends of all the compression cylinders were hand polished using a special jig to insure parallelism after which the sides of the samples were electrochemically polished to eliminate stress risers and to facilitate slip line observations. Test temperatures between 77" and 823°K were obtained using various cooling and heating media as described in Ref. 7 while at the upper end of this temperature range, a mixture of equal

Jan 1, 1970

In accordance with the provision of the Constitution, notice is here given to all Members, Associates and Junior Members, that the dues of the year 1917 will be payable on Jan. 1, 1917, at the office of the Secretary. The dues for Members and Associates are $12 per year and the sum of $3 additional is asked of those Members and Associates who desire to have the three volumes bound in the Institute&apos;s standard half morocco binding. The dues of Junior Members are $5 per year. Volume 54 of the Transactions is now printed, and will he sent in January to all members whose dues for the year 1917 are paid.

Jan 12, 1916

Announcement is made that applications fir the Emmons Memorial Fellowship in Economic. Geology will be considered, and an incumbent appointed prior to the first of June. Applications should be sent to Professor J. F. Kemp of Columbia University not Intel: than May 15. . The holder of this fellowship receives an income of $1,000 and is expected to carry on an investigation in Economic Geology which will add a distinct contribution to the literature. The institution at which the study is pursued will be decided after conference with the members of the Committee of Awards. The character of the investigation will be decided after applications have been passed upon.

Jan 5, 1917

By W. R. Webster

SINCE the delivery of our paper on Some Comparative Properties of Tough-pitch and Phosphorized Copper,1 a new brand known as "oxygen-free high-conductivity copper" (brand OFHC) has become available to consumers. It was thought desirable to make a comparison between the properties of this material and those of the materials covered by our original paper and its discussion. FIG. 1.-CHARACTERISTIC ANNEALING CURVES OF VARIOUS TYPES OF COPPER. Preliminary tests had indicated some notable differences. A billet of oxygen-free high-conductivity copper was taken from regular production. A chemical analysis of the particular billet was not made, but the producer of the material has given as typical the analysis shown in Table 1. The

Jan 1, 1933

By Ralph D. Parker

The Frood mine (Fig. 1) is 2½ miles north of Sudbury, at a general elevation of 1000 ft. above sea level. It includes the original Frood location, which was the No. 3 mine of the Canadian Copper Co., and the adjoining Frood Extension, which until 1929 belonged to the Mond Nickel Co. Mine Openings The mine is operated from two vertical shafts and one underground incline shaft. No. 3, for men, supplies and ore, is a vertical six-compartment shaft in the footwall of the south mining area and extends froin surface to a depth of 3045 ft. No. 4 is a vertical three-compartment shaft, 2500 ft. north of No. 3 and adjacent to the north mining area. It extends from surface to a depth of 3345 ft., and is used exclusively for hoisting ore. No. 5 shaft, inclined at 65&apos; to the horizontal and of three compartments, is near No. 4 and extends from the 2600-ft. level to 77 ft. below the 3100 level. It is used for development below the 2800 level. The ventilation shaft, No. 1, with which this paper is directly concerned, will be described fully in the following pages. Mining Methods The orcbody is laid out in 80-ft. sections at right angles to the gcneral strike and numerically indicated from the southern extremity toward the north. Each section consists of a 45-ft. stope and a 35-ft. pillar, extending the full width of the orebody. Pillars and stopes are superimposed from level to level. The present mining territory is divided into two vertical areas, a north and a south area. Both areas have the same number of stopes on each level, the two areas being separated by 10 sections to be mined later. In a few instances, at the ends of the south area, where the orebody has narrowed, longitudinal stopes are used, of more than the usual 45-ft. width. It will thus be seen that mining operations hare been concentrated in two relatively small areas, offering

Jan 1, 1934