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By L. B. Rothfeld

This paper presents preliminary results of a Bureau of Mines study of potential costs of compliance with the federal Resource Conservation and Recovery Act for copper heap and dump leaching. Specifically, estimates are given for the cost of compliance with possible technology standards that would require the use of liners and closure caps regardless of terrain and underlying geology and hydrology. This cost is compared to the co lit of compliance with present state requirements for terrain a typical of those found at existing copper leach sites in the Southwestern U.S.A. Incremental compliance costs are found to widely exceed screening criteria used by the Environmental Protection Agency to denote significant economic impact.

Jan 1, 1993

A research and testing facility has been developed at Simtars to allow the spontaneous combustion testing of coal on a large scale. In this adiabatic reactor, the coal particle sizing is closer to that which could be found in the goaf and therefore the reaction is more likely to simulate the underground situation. This allows aspects of the spontaneous combustion process and methods for detecting a heating to be investigated which cannot be done in an operational mine. Up to 18 tonnes of run of mine or crushed coal is loaded into the reactor and allowed to self-heat while the temperature and gas profiles within the coal pile are monitored. The gases evolved from the coal are analysed using a fixed gas monitor system and gas chromatography to determine which of the common mine fire indicators and ratios can be used to predict the onset and progress of coal heatings. Benchmarking of the inherent propensity of a coal to spontaneously combust at both the large- and laboratory-scale is also possible by comparing the sample against previously tested samples. It has been found that the coal particle size affects both the time it takes for the coal to react and the location of the developing heating. The heatings generate approximately one metre from the inlet but in the crushed coal case do not progress to an advanced heating stage until the æhot spotÆ migrates towards the coal surface where there is an increased oxygen supply. Physical properties such as the compressive strength of the coal also affect the heating size and the time it takes for a heating to develop. Higher strength coals appear to oxidise more slowly and therefore take longer to self-heat as oxidation of the coal is the heat-generating step in the spontaneous combustion process. The best indicators of the state of the heating were found to be CO make and GrahamÆs ratio which are independent of air flow. Investigation of a potential spontaneous combustion should begin as soon as the CO make or GrahamÆs ratio exceed the background levels. The results from the tests undertaken on a number of Queensland and NSW coals are reported here together with the implications for the mining industry.

Jan 1, 2005

By L. E. Gutiérrez

A new filtration model based on porous media transport theory is presented. It predicts capacity and final moisture content in the filtered cake as a function of design and operational variables at the plant. FilterSim® is the computer code where this new model is programmed. Application of FilterSim® to ten-month operation of an industrial copper concentrate filtration plant is shown on a daily basis and using a single set of internal parameters for the whole period. Average error is less than 5%, both in capacity and moisture estimation. FilterSim® abilities to optimize industrial filtration plants as well as to estimate future budgets are illustrated with several real examples.

Jan 1, 2007

By Lucas Barbosa de Souza Martins, Felipe Perissé Duarte Lopes, Nathalia Carneiro Garcia Rosa, Lucas Lopes da Costa, Sergio Neves Monteiro, Rubén Jesus Sanchez Rodriguez

"The fibers extracted from the stem of the banana plant are relatively stronger and have been used as reinforcement of polymer matrix composites. In addition to quasi-static mechanical properties, there is a need to characterize the dynamic behavior of banana fiber composites subjected to thermal and mechanical constraints. In this work, the temperature variation of the dynamicmechanical parameters of polyester composites incorporated with up 30% in volume of banana fibers were investigated by DMA tests. The storage and loss moduli as well as the tangent delta were measured from 20 to 200°C in a TA Instrument operated with the flexural mode at 1 Hz. The results showed that the incorporation of banana fibers tends to increase the viscoelastic stiffness of the polyester matrix. It was also observed changes in the T g and the structure dumping capacity of the composites with increasing fraction of banana fibers.IntroductionNatural fibers with high amount of cellulose, also known as lignocellulosic fibers, have been used from primeval times by our civilization. In the last century, synthetic fibers such as nylon, carbon, aramid and glass fibers gained interest owing to superior strength and precise dimensional control. Natural fibers were then replaced by synthetics in many fields such as textiles and appliances. In the past decades, however, environmental issues drawn, once again, the attention to lignocellulosic fibers as possible substitute for intensive energy-consuming and long term polluting synthetics, specially the glass fiber [1]. In particular, research works have disclosed the potential advantages associated with the use of lignocellulosic fibers as the reinforcing phase in polymer composites [2-7]. Among the advantages it is worth mentioning the renewability, recyclability, biodegradability and the fact that natural fibers are neutral with respect to C02 emissions responsible for global warming. Moreover, as compared to synthetics, lignocellulosic fibers present lower density and cost as well as reduced wear caused to the processing equipment. On the other hand, in terms of composite reinforcement, hydrophilic lignocellulosic fibers present drawbacks such as weak adhesion to hydrophobic polymeric matrices in addition to dimensional limitations and non-uniform properties."

Jan 1, 2011

By J. W. Parkinson

With most of the coal currently mined in the eastern U.S. already requiring cleaning to meet electric utility coal specifications, the question remains how medium- and high-sulfur coal producers will provide the even better quality coal expected to be demanded if pending acid rain legislation is enacted. One emerging approach is to crush the coal to liberate additional ash and sulfur so that better quality coal can be produced at equal yields. This paper discusses how to measure liberation. the premiums the utility market is willing to pay for lower sulfur coal, and a staged middlings crushing scheme that promises the benefits of total raw coal crushing but at lower costs. For some coals, cautious application of liberation concepts may be the only way to produce a product that can be quality and cost competitive in the future utility coal market.

Jan 1, 1988

By B. Valentim

The methodology used to obtain fly ash subsamples of different sizes is generally based on wet or dry sieving methods. However, the worth of such methods is not certain if the methodology applied is not mentioned in the analytical procedure. After performing a fly ash mechanical dry sieving, the authors compared those results with the ones obtained by laser diffraction on the same samples and found unacceptable discrepancies. A preliminary study of a wet sieving analysis carried out on an economizer fly ash sample showed that this method was more effective than the dry sieving. The importance of standardizing the way samples are handled, pretreated and presented to the instrument of analysis are suggested and interlaboratory reproducibility trials are needed to create a common standard methodology to obtain large amounts of fly ash size fraction subsamples.

Jan 1, 2008

By Mark E. Emerson

1967 will be remembered as the year the world realized it was running out of silver. In May of this year a new era in tin the history of the white metal was begun as the power of the U.S. Treasury to regulate world .silver markets was staggered by one of the most intense speculative flurries in recent times. In the past few months the price of silver has risen from $1, 29 to over $1.80 per troy ounce and with it have spiraled the prices of a host of silver-bearing consumer items. Legislation has, been enacted to conserve our coinage and meager silver stocks and today large quantities of non-existent silver are trading hands at a fast pace on the commodity exchanges throughout the world. Now that the price of silver has been set loose, forces are in motion to dull the world's appetite for silver. At the same time there is strong incentive to provide greater quantities of silver to satisfy the world's hunger' for the metal.

Jan 1, 1967

By William J. Shampine

This map shows general trends of the chloride concentration of water in the upper part of the Floridan aquifer. Below this part of the aquifer, high chloride water can be found everywhere in the State. The accompanying cross section shows the depth to salty water across central Florida. In the center of Florida, fresh water may be found as deep as 2.000 feet, whereas, along the coast it may extend no deeper than about 200 feet. Chloride concentration in small local areas may deviate from the values represented on both the cross section and the main map. This map shows general trends of the chloride concentration of water in the upper part of the Floridan aquifer. Below this part of the aquifer, high chloride water can be found everywhere in the State. The accompanying cross section shows the depth to salty water across central Florida. In the center of Florida, fresh water may be found as deep as 2.000 feet, whereas, along the coast it may extend no deeper than about 200 feet. Chloride concentration in small local areas may deviate from the values represented on both the cross section and the main map.

Jan 1, 1966

By J Watson, C Zhang, I Canbulat, C Wei

Coal burst is defined as a dynamic release of energy within the rock or coal mass in underground coalmines that causes violent rock or coal ejection in the vicinity of mine excavations. It poses one of the highest safety and productivity risks in the mining industry as coal bursts have the potential to cause multiple fatalities. As Australian coalmines go deeper, the likelihood of coal burst increases. Thus, it is critical to assess the ground support requirements in coal burst-prone conditions. A previous study conducted by the authors (Wei et al, 2022) reviewed the support capacities of a wide range of ground support elements in laboratory tests. This study aims to examine the role and effects of the ground support elements and systems for Australian underground coalmines to minimise the damage caused by catastrophic dynamic failures (ie coal and rock burst) and enhance the safety of mine workers.

Nov 29, 2022

By Ailton S. Ferreira, Rubén J. Sanchez Rodriguez, Sergio N. Monteiro, Felipe Perissé D. Lopes, Teresa E. Castillo

"Polyester composites reinforced with natural lignocellulosic fibers have, in recent times, been gaining attention in engineering areas as lighter and cheaper alternatives for traditional composites such as the ""fiberglass"". One of the strongest, the curaua fiber, is today being considered as reinforcement of composites for automobile interior parts. In fact, several research works are currently being dedicated to curaua fiber composites since physical and mechanical properties are required for practical uses. In this work, the thermal behavior of polyester composites reinforced with up to 30 % in volume of curaua fibers was investigated by differential scanning calorimetry, DSC. The results showed endothermic and exothermic events associated with water release and possible molecular chain amorphous transformation. Comparison with similar composites permitted to propose mechanism that explains this DSC thermal behavior.IntroductionThe modem composite materials, especially those reinforced with synthetic fibers such as glass and carbon, have been used since last century to attend the demands required by most technological fields, from home appliances to aerospace [1]. In fact, fiber composites offer significant advantages over monolitic materials, such as common metallic alloys, plastic and ceramics. One of the most important is the ratio between the ultimate stress and the density, known as the specific strength. For example, in common glass fiber polymer composites, the so called ""fiberglass'', the specific strength of around 400 MPa.cm3/g is higher than any conventional monolitic material. However, drawbacks exist. The energy required to fabricate ""fiberglass"" generates large emissions of C02, which are responsible for global warming. Moreover, ""fiberglass"" is not recyclable and cannot be incinerated [2]. As a result, most synthetic fiber composites end up in landfills or contribute to rivers and oceans pollution."

Jan 1, 2011

By Aline Maria dos Santos Teixeira, Francisco Manoel dos Santos Garrido, Joao Alves Sampaio, Marta Eloisa Medeiros

"Rocks for crops is a natural practice for soils fertilization which consists on adding rocks to the soil while water decomposes the rock, through chemical weathering, and gradually releases nutrients to the soil solution. This practice can be considered an alternative to the low production of potassium fertilizers in Brazil. In this context, the phonolite rock was characterized in order to evaluate its application as an alternative source of nutrients to the Brazilian agriculture. The phonolite studied is an igneous, volcanic rock with alkaline character that is chemically composed of a high grade of potassium due to the presence of feldspar minerals. In order to quantify the minerals present in the sample, characterization was carried out using several techniques such as X-ray diffraction, X-ray fluorescence and scanning electron microscopy.IntroductionBrazilian soils are generally acidic and nutrient poor due to the tropical climate in which high temperatures and intense rainfall favor a rapid decomposition of the rocks that from the soil. And as agriculture is one of the main bases of the country's economy, large amounts of fertilizer are used to make the soil productive.Although Brazil has large reserves of potassium, the demand for potash fertilizer is higher than the national supply, which makes the country dependent on fertilizer imports, especially in the form of potassium chloride. Thus, we must look for economic alternatives to traditional fertilizer [1].Stonemeal is a natural practice for soil fertilization that consists in adding basic or ultrabasic rocks to the soil so that water, through chemical weathering, decomposes the rock while it gradually releases nutrients."

Jan 1, 2011

By E. J. Rorem

Rockfall and unstable rock slopes can be effectively controlled by utilizing steel wire rope net systems, either as barriers or as slope draping. The chief advantage of such systems over rigid type barriers is the flexibility of wire rope netting, permitting kinetic energy dissipation, yet providing high strength and consequently low maintenance. A review of the design considerations involved with these systems, as well as a review of several mine and non-mine installations is presented with the hope that the information may contribute to the safety against the dangers of rockfall and other mine hazards in active and abandoned mines.

Jan 1, 1996

By Shae K. Kim

The aim of this study is to manufacture magnesium alloys with alkaline earth metal oxides (BeO, CaO, MgO or SrO) additions with the objectives of (1) ensuring safety during processing and applications by raising the ignition temperature and reducing oxidation, (2) protecting the environment by reducing or eliminating use of protective gases, (3) maintaining or improving elevated temperature properties with lower amount of Ca or Sr or rare earth metals when compared with conventionally developed high-temperature magnesium alloys, (4) developing cleaner strip casting and continuous casting processes without hot tearing and (5) obtaining all of these objectives without sacrificing mechanical properties or increasing the cost of magnesium alloys.

Jan 1, 2006

By K. Bru, D. B. Parvaz

"Electric pulse fragmentation (EPF) is an innovative technology that uses high-voltage pulsed power (HVPP) for the selective comminution of the treated material. Highly energetic electrical pulses are used to fracture rocks at mineral grain boundaries, resulting in extensive micro-cracks and/or complete fragmentation of the processed particles depending on the applied energy. In this study, the EPF technology was applied to a low-grade schist ore containing cassiterite, in order to investigate its influence on the selectivity of the fragmentation. The impact of EPF on subsequent comminution steps was studied by combining either the EPF technology or jaw crushing (used here as conventional crushing) with subsequent impact crushing. The results confirmed the potential of the EPF treatment for a selective fragmentation of the schist ore. This gave the potential advantages of reducing the total energy consumption in the comminution circuit and of improving the recovery of cassiterite during concentration processes. INTRODUCTION The rise in the world consumption of metals combined with the depletion of most of the high-grade ore reserves leads to an increased need to process ores of lower grade, with a more complex mineralogy. To recover the valuable minerals contained in such ores, fine grinding is required, but this process has high energy requirements and leads to the production of a large amounts of fines, which can impede the performance of later concentration processes such as gravimetric separation and flotation. Addressing this issue is a major challenge for the mining industry. Selective comminution methods have the potential to significantly contribute to the profitable exploitation of these low-grade ores by generating cracks specifically at mineral grain boundaries rather than randomly as in a conventional mechanical comminution system. This allows the liberation of valuable components from the feed material without overgrinding, i.e. this prevents unnecessary size reduction of already liberated grains, which leads to a reduction in production of fines and in energy consumption. In addition, rock not fragmented by the process are usually weakened by the dense fracture network generated, which increases grindability of the rock (Wang et al., 2011)."

Jan 1, 2018

By Vladimir Mindin

This paper presents results of thermodynamic investigations and experimental' studies of some essential for pyrometallurgy of sulfide concentrates topics. Among them: 1. Thermodynamic simulation and experimental investigations of roasting process, 2. Thermodynamic investigations of sulfur dioxide off-gases treatment technologies. 3. Investigations on "Mind in -Kiknadze" effect of suppression of sulfur dioxide formation during sulfide concentrates roasting in the vapor containing atmosphere. 4. Thermodynamic simulation and experimental investigations of sulfide concentrates and manganese containing materials co-roasting processes. Some essential aspects of thermodynamic simulation techniques are also discussed.

Jan 1, 1998

By L. G. Hendrickson

Direct-reduction processes for converting iron ores to metallic iron in the solid state have been available for some time; and whenever scrap becomes expensive, there is a new wave of interest in these processes. It is well established that direct reduction, coupled with electric-furnace steelmaking, is a technically viable method for making steel and in some circumstances is economically competitive with the conventional blast-furnace--basic-oxygen-process (BOP) route to steel. This raises a number of interesting questions, several of which could be of great interest to the coal and ore mining industries. For example, what are the quality requirements of the raw materials for direct-reduction--electric-furnace steelmaking? Would they be different from the present requirements for blast-furnace--BOP steelmaking? Other questions relate to how much steel will be made by the direct-reduction route in the future. The quality questions can be discussed with a fair degree of certainty, but a prediction of the amount of steel that will be produced by the direct-reduction--electric-furnace route is beyond the scope of this paper. However, an attempt will be made to identify some of the factors that will influence whether there is a swing to direct reduction and the rate at which it may occur.

Jan 1, 1978

By J. Bilant, B. Carlson, N. Gow

High Pressure Grinding Roll (HPGR) technology has been evaluated to replace tertiary cone crushing at Coeur Rochester operations (Coeur Rochester, Inc.) as an opportunity to improve silver recovery. In 2016 and 2017, onsite and third-party pilot programs were initiated to evaluate the impact of metallurgical recovery and heap leach performance of crushed product generated by an HPGR. In 2018, Forte Dynamics evaluated the HPGR laboratory metallurgical data from Coeur Rochester and all third parties to develop field-scale leach curves based on new crushing scenarios. The laboratory recovery test work data was consolidated and scaled to field conditions to determine projected heap leach performance. Based on the metallurgical testing conducted, the replacement of current tertiary cone crushers with HPGR technology has the potential to increase Coeur Rochester’s silver recovery rate by 8%, from 61% to 69%, and shorten the overall timing of silver recoveries from 20 years to just over two years. INTRODUCTION The Rochester mine, and associated valley fill heap leach facilities is an open-pit silver and gold mine located in Pershing County, Nevada, approximately 26 miles northeast of the city of Lovelock. In 2017, Rochester produced approximately 4.7M troy oz silver (Ag) and 51k troy oz gold (Au). Ore mined at Rochester is either fed directly to the primary X-Pit crusher, crushed at an in-pit crusher system, or placed directly onto a heap leach pad as run-of-mine (ROM). Both crushing circuits are comprised of three stages of crushing to produce a nominal 3/8” ore. Primary crushing consists of jaw crushing while secondary and tertiary crushing are composed of varying cone crushers. Historical recovery rates of crushed Rochester ore average 61.4% Ag and 95.9% Au over a period of 20 years [1]. These rates were derived from third party verification of in-house metallurgical test results, crusher production and heap leach production results from 1986 through 2004 in a private report for Rochester produced by KD Engineering Co., Inc. Recovery rates are regularly verified by compositing daily samples of ore delivered to each leach pad from the X-pit crusher, in-pit crusher, and/or ROM. A proportionate split of each sample is used to generate monthly composites for metallurgical analysis utilizing column leaching and bottle roll leaching. These tests are run in a manner analogous with production conditions and deliver test results that provide expected heap leach performance. As the Rochester oxide deposit has been mineralogically and metallurgically consistent, the gold and silver recovery trends have also been consistent over the life of the project. In 2016 and 2017, onsite and third-party pilot programs were initiated to evaluate the impact of HPGR technology to metallurgical recovery and heap leach performance of crushed product in an open circuit configuration, as a potential replacement for the currently in place tertiary cone crushers. During these years, HPGR was evaluated in three phases of test work.

Jan 1, 2019

By L. Katgerman, E. N. Straatsma, Suyitno

"Single-roll strip casting process is studied using computational fluid dynamics which takes into account fluid flow, heat transfer and solidification. The computational model is based on the conservation Jaws of momentum, energy and continuity. Correlation of strip thickness, solidification zone length, and puddle shape on single-roll strip casting of Al-1 %Mn is explored. Feeding pressure and roll speed are investigated. The results show that the··strip thickness slightly increases with pressure, similarly the length of solidification zone. The variations of strip thickness and solidification zone length with roll speed show a sharp decline for strip thickness and slight decline for the length of solidification zone with increasing roll speed. The constraint and free-jet flow have different feature in term of flow field. Severe turbulence is observed on the free-jet flow.IntroductionThe near-net shape casting of strip metals is a demand nowadays. The demand is particularly stimulated by the challenge to become more competitive through enhanced performance. The improvement in the existing processes and new innovative technologies are introduced by the metal industry to gain better product quality, more efficiency in energy consumption, low throughput, yield and operating costs [1-3].There are many advantages that can be obtained by the direct casting of strip. The most prominence is the elimination of hot rolling. Beside that the high rate of heat extraction associated with strip casting offers the possibility of a finer, Jess segregated cast structure. The microstructure will result in the improvement of mechanical properties compared to conventional material, or alternatively the opportunity of using grades of metal outside the normal range for continuous casting.The concept of single-roll strip casting has been difficult to commercialize, because of the complex interactions between fluid flow, solidification, shrinkage, and stress, which lead to serious quality problems. Besides that, the quality and the thickness of the strip are affected by the thermal properties of the strip, roll cooling conditions, roll geometry, and other process parameters. To understand how these parameters affect the strip formation, some researchers have modeled the process [4]."

Jan 1, 2004

By Daryl R. Tweeton

The Bureau of Mines is investigating possible applications of geophysics to monitor leachate during in situ mining. Tomographic reconstruc-tion of seismic or electromagnetic crosshole data appears applicable. The tomographic program BOMTOM (Bureau of Mines tomography) was written and then used to investigate reconstructions with synthetic travel time data. The calculations confirmed that without constraints, crosshole data do not provide unique solutions. The solution is not determined solely by the data, but is also influenced by the velocity guesses starting the iterative solution procedure. The effectiveness of constraints in combatting nonuniqueness was examined. The requirement that the velocity not vary laterally at the top and bottom of the pixel grid was effective. This constraint is realistic when the top and bottom of the grid represent dry and saturated re-gions, respectively. Limiting the maximum velocity improved reconstructions, but may not be applicable in practice. BOMTOM uses the simultaneous iterative reconstruction technique (SIRT) with straight ray paths. The program is efficient in use of memory, and can be run on a personal computer. A source code in FORTRAN is listed. A source code in BASICA and compiled executable codes in both languages are available from the Bureau's Twin Cities (MN) Research Center.

Jan 1, 1985

By Alice M. Chieruzzi

This Country Documentation Report presents the development of economic indices for the Philippines for the period from 1970 through 1981. The work was done through the Bureau of Mines, Minerals Availability Program, under Contract number J01225001. This contract calls for the development of twelve index time series describing factor input costs in the mining sector of 95 countries. The twelve index time series describe the costs of: 1) mining wages, 2) construction wages, 3) equipment and repair parts, 4) bits and related steel, 5) eimber and lumber, 6) fuel, 7) powder and balsting agents, 8) tires, 9) construction materials, 10) industrial materials, 11) transportation, and 12) electrical power. These indices combined with weight factors being developed by the personnel of the Minerals Availability Field Office (MAFO) of the Bureau of Mines in Denver, Colorado, will be used to perform instantaneous updates of all costs relating to the mining industry. The indices were developed primarily for use in the Bureau's Minerals Availability Program in assessing the worldwide availability of nonfuel minerals.

Jan 1, 1983