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By E. Forssberg, Y. Zeng

Fine crushing and rod grinding have been investigated using a laboratory-scale jaw crusher and a rod mill. The net energy consumption in both crushing and grinding was evaluated from torque measurements. An empirical relationship was established between energy consumption, particle size and operating parameters. When the mill feed size is reduced, through fine crushing, to about 80% passing 3 mm, the energy consumption will be minimized in a comminution chain of fine crushing and coarse rod grinding. The results in fine crushing were compared with a large-scale test.

Jan 1, 1993

By Erland A. Tillman

The U.S. National Committee on Tunneling Technology under the aegis of the National Academy of Sciences has long recognized that productivity in major underground construction projects could be increased through better contracting practices and better management. Between 1974 and 1978, this Committee has prepared three reports on these subjects. This paper reviews these reports and their recommendations. It covers the extensive actions by the U.S. National Committee on Tunneling Technology to bring the recommendations to the attention of leaders in the underground construction industry and thus further their adoption and implementation. These activities are continuing. Visibility in this session will give these reports and recommendations increased exposure.

Jan 1, 1981

By Daniel Connor, O&apos

The Cal-Sag Relief Sewer is a 2.6 m (8 ft 6 in.) diameter 9.1 km (5.7 mile) rock tunnel bored in dolomite for the Metropolitan Sanitary District of Greater Chicago. Included in the project are 18 shafts varying in depth free 70 m (230 ft) to 41 m (135 ft). This paper discusses how Healy/Vanessa reduced costs by eliminating conventional hand excavation by hoisting muck from a high production Robbins TBM (Tunnel Boring Machine) through small diameter drilled shafts and using a trailing rail-utility backup system.

Jan 1, 1985

By M. S. Seehra, V. Suresh Babu, R. S. Pandurangi

Different mixtures of the three polymorphs of silica viz. quartz, cristobalite and tridymite are analyzed by x-ray diffraction (XRD) and their IR spectra are investigated by photoacoustic spectroscopy. It is observed that XRD provides a higher resolution to distinguish between the three polymorphs in a sample than IR spectroscopy. In the latter, a sharp band near 617 cm-1 is characteristic of both cristobalite and tridymite. A mine dust sample is quantitatively analyzed by XRD and it is shown to contain illite, quartz, kaolinite and calcite.

Jan 1, 1991

By S. L. Jung, T. L. Nichols, K. Prisbrey

The problem was to evaluate the on-line detection of rock properties through acoustic emission sensors. Acoustic emission sensors, when attached to crushers, grinders, and roof bolters, are robust, economical, and relatively maintenance free. Our objective was to relate acoustic emissions to rock fracture mechanisms, including micropore closures, linear elastic deformations, and crack propagation. We evaluated acoustic emissions from steel jacketed rock cores during indentation tests. In addition we attached sensors to the rotating shaft of a rock bolter drill. A back propagation neural network "learned" rock fracture characteristics and rock type with 99% classification accuracy. A neural network's calibration and computational abilities suggest better acoustic emission sensor capabilities.

Jan 1, 1993

By Michael J. Feltes

In mining operations, conveyors hold one of the most important keys to productivity. Sudden belt or belt-splice failures and extended repair downtimes can contribute to low material-handling system availability. Consequently, operations and maintenance personnel should have a thorough understanding of the available splicing and repair alternatives and how each method can affect the productivity and cost-effectiveness of their operation. The two primary methods of joining belt ends - vulcanization and mechanical fastening - affect the likelihood of sudden failure and repair times in different ways. The time-honored method of vulcanization remains popular in many conveyor-intensive underground and above-ground mining operations around the world. At first, vulcanization may seem attractive because, when done properly by trained and experienced craftsmen, it can match the original belting fairly closely and give the splice a smooth, continuous surface with no edges or seams to invite snagging.

Jan 1, 1993

By David W. Lillie, Pier A. Abetti

This paper reports on a study of the impact of fast growing new technologies on the market for copper over the next 15 to 20 years. The greatest threat is clearly the inroads of fiber optics on the traditional market for copper in communication cable. Opportunity areas identified include heat pumps, solar power and heat, desalination, electric vehicles and others. The overall impact of new technologies on copper is expected to be modestly positive if adequately encouraged by effective R&D.

Jan 1, 1986

By Don Rose

Steel-fiber-reinforced-shotcrete (SFRS) methods of testing and the wording of specifications vary from country to country. In the USA ASTM C1018 is widely used. The Canadians have taken a close look at C1018 and point out that exact determination of the first crack is very subjective, and they propose a method of design that eliminates this variable. The Europeans (EFNARC) have taken the principles of testing a step further than ASTM C1018, and have added a new step in measuring the effectiveness of SFRS. EFNARC uses an "energy absorption" of a plate loaded in its center, in addition to the principles of C1018. The principles of SFRS design are also used in Japan, Norway and elsewhere.

Jan 1, 1999

By M. Manrique, S. A. Pirzada, P. R. Taylor

A thermal plasma-assisted laminar flow reactor was used to evaluate the kinetics of converting alumina to sodium aluminate in flight. Free energy minimization calculations were used to determine experimental conditions. The experimental variables included alumina particle size, alumina/sodium nitrate molar ratio, temperature and residence time. A mathematical model for the conversion was developed and validated. Experimental and mathematical results are presented.

Jan 1, 1998

By M. Ghiani, R. Peretti, A. Zucca

The paper deals with the experimental application of a pilot flotation column to baryte and fluorspar ores. The column has been installed in parallel with the cleaning stages of two different industrial flotation plants where the above ores are processed using conventional cells with mechanical impellers. The effect of several parameters, including froth height, wash water additions, pulp feedrate and air supply rate, has been investigated. It has been shown that by finely tuning the above parameters good flotation performances can be achieved. The experimental results demonstrate the greater versatility of the column flotation and its superior separation efficiency, especially for the fine particle size fractions, over conventional cells.

Jan 1, 1995

By Gábor Antal, József Bõhm, Barnabás Csõke

From the waste material of the production of aluminium foil aluminium pigment is produced for the paint industry by grinding it in white spirit. During grinding 1-2 % iron impurity gets into the product, weakening its quality, from the wear of the mill armour and the grinding bodies and from the contamination of the raw material. For deironing the product, a stage-operated electrically induced magnetic filter separator was developed and put into operation. The separator was sited in an explosive environment and therefore required a special design and safety system. The paper describes the results of the development work. the device that was developed, the safety system as well as the results of and experiences with the operation of the separator.

Jan 1, 1995

By E. Topuz

Mining equipment, like all other equipment, is subject to failure. Since most failures occur at random and are unexpected, corrective maintenance is usually more expensive and causes more down-time than preventive maintenance. In order to reduce the number of failures and thereby increase the availability of an equipment or system, preventive maintenance can be scheduled at predetermined points of time. The preventive maintenance scheduling policies presented in this paper utilize reliability and probability theories. They can be applied to various production bottlenecks where high cost equipment precludes having sufficient quantities of stand-by units.

Jan 1, 1982

By Y. Luo, S. S. Peng

Several issues deserve further attention to improve subsidence prediction accuracy. These include: subsidence initiation and development over a setup entry area; subsidence development after face stop; and subsidence over chain pillar. An intensive subsidence monitoring program has been carried out over several longwall panels. A large amount of subsidence data has been collected, analyzed and solution techniques developed. In this paper, some of the measured data. data analysis techniques and the developed prediction methods are presented.

Jan 1, 1992

By S. S. Mauney

Natural and synthetic colors are used in almost every facet of daily life as a means of communication and expression. Natural ochres, umbers, hematites and magnetites were once used in their crude or semiprocessed state for their pigment value in construction products and low-end coatings applications. In recent years, though, they have yielded to synthetically produced iron oxides for more sophisticated products. Today, through innovative mining processing and marketing techniques, natural iron oxide pigments are once again gaining strong inroads into products and markets requiring precise chemical and physical characteristics. With the focus on environmental consciousness and resource conservation, value added natural iron oxides provide an economical and responsible alternative to color needs.

Jan 1, 1995

By Hugh E. Cronin, John Ramage

The recommendations resulting from a Dispute Review Board (DRB) hearing of a contract dispute are being challenged more and more frequently. This paper explores possible causes based on the authors’ experiences. Challenges facing the DRB process include: The DRB process is starting to lose some of the informality and flexibility. Both owners and contractors appear to be putting too much weight on a board recommendation on a dispute. DRB’s do not make “decisions,” they provide recommendations for dispute resolution to both parties. The DRB process is not just for contractors to present an unresolved issue to a board hearing. Owners can also initiate a request for a hearing on a disputed issue. For the DRB process to remain a viable element of the successful construction project, confidence must continue to be maintained in a process that is intended to work on behalf of both parties to the construction contract.

Jan 1, 2003

By M. E. Gershon

An approach for scheduling the mining of ore and waste blocks in a surface mine is presented. While mathematical programming approaches have been developed to solve this problem optimally, they are difficult to implement and understand. The more simplistic approach presented here achieves practical mining schedules, taking into account both long- and short-term considerations. The key to the approach is use of the concept of ranked positional grade. The program can determine a complete schedule for a specified time period, or it can be used interactively as a guiding tool for the engineer.

Jan 1, 1988

By P. M. Lin, P. Tsang, S. S. Peng

This paper presents an overall stabilization method to eliminate the potential of reoccurrence of subsidence over abandoned mine lands (AML). The method considers column grouting at specific locations, including the destressed and stress concentration zones, instead of grouting around and beneath damaged structures. The latter method is currently commonly used for AML subsidence abatement. The finite element method (FEM) can be used to calculate stress distribution in the strata before and after grouting. A grouting pattern is generated that includes the location and number of grouting holes. Stress concentration can be reduced or eliminated. A comparative analysis, including the number of grouting holes, area of grouting influence, stress level and potential of subsidence reoccurrence, is also presented.

Jan 1, 1993

By S. Lin, Y. J. Wang

Through an example three fan ventilation network concepts of subsystem solution and characteristic curves of a multiple fan ventilation system are introduced. The major steps of defining a subsystem, working out the subsystem equations, constructing a solution curve and a characteristic curve, and determining the operating points of the reference fan and the ventilation system are systematically demonstrated through three and two-dimensional curves. Also briefly discussed are the main features of a subsystem characteristic curve.

Jan 1, 1993

By A. I. Arol, I. Iwasaki

Clay minerals adversely affect the selective flocculation of iron ores. The effect of montmorillonite on a hematite-quartz mixture was studied. Montmorillonite, particularly in the presence of Ca++, caused indiscriminate dispersion of the pulp. Three possible mechanisms were postulated, namely, card-house structure formation, adsorption of dissolved species from montmorillonite, and montmorillonite- hematite interaction. It was determined that hetero- coagulation of montmorillonite on hematite was responsible for the behavior. Flocculation tests, montmorillonite abstraction tests, starch adsorption tests, zeta potential measurements, and surface analysis techniques were used to ascertain the montmorillonite-hematite interaction and to account for the manner in which it affected selective flocculation.

Jan 1, 1987

By Sylvain Duchesne, Claude Bazin, Robert Grant

Grinding simulators are now widely available to assist in the selection of circuit operating conditions or flowsheet designs that yield a given product size distribution. These simulators do not inform of the impact of the grinding product size distribution on subsequent flotation stages. This paper presents a method to predict the effect of fineness of grind on a flotation bank operation. Application of the method is illustrated with data from two Canadian concentrators.

Jan 1, 1995