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By T. I. Probert, B. W. Burdett, L. B. Hales

Selecting a mineral processing control system from the multitude of offerings can be a formidable task. To assist the plant designer, the material in this chapter includes the advantages and disadvantages of different equipment types, configurations, and control strategies. Selection procedures are detailed, and the importance of each step in the design and selection process is explained.

Jan 1, 1986

By George Owusu, Ernest Peters, A. J. Monhemius, G. W. Warren, David B. Dreisinger, E. Peters

Lignin sulphonic acid (or its salt) is commercially used as a surfactant in the Zinc Pressure Leach process. The surfactant prevents liquid sulphur from coating unreacted zinc minerals thus allowing the leaching reaction to proceed. Infrared studies have been performed using the Attenuated Total Reflection-Fourier trans- form infrared technique (ATR-FTIR); the application of this technique permitted the "in-situ" study of the adsorption of the surfactant by sphalerite. The spectral records obtained from study indicate that the lignin sulphonate ions are both physically and chemically adsorbed by the sphalerite.

Jan 1, 1993

By L. S. Jen

The seven most important base and precious metals produced in Canada are copper, nickel, lead, zinc, molybdenum, gold and silver. Because much of Canada's mineral production is exported in the form of concentrates, it is of special interest to keep track of the production of these various concentrates and the capacity utilization of the concentrators producing them. Annual data surveys on individual concentrators, coupled with the interactive capabilities of the computerized mineral product ion system through a custom-tailored, fairly low-cost computer system configuration are used for ongoing monitoring. Rapid analysis of concentrator production can be carried out on a disaggregated basis that allows policymakers to see specific reasons for significant changes over the years.

Jan 1, 1986

By S. G. Malghan, D. Santhiya, S. Subramanian, K. A. Natarajan

The adsorption of poly(vinyl alcohol) (PVA) of molecular weight 25,000 onto alumina was studied as a function of pH. The adsorption isotherms were also determined. The adsorption density increases with increasing pH, while the isotherms are rounded and of the low affinity type. Electrokinetic studies indicate that the electrophoretic mobilities are reduced in magnitude in proportion to the PVA concentration, without any shift in isoelectric-point (iep). This resembles the influence of an indifferent electrolyte. The calculated values of the free energy of adsorption between alumina and PVA are suggestive of hydrogen bonding. FTIR spectro-scopic data provide additional evidence in support of hydrogen bonding.

Jan 1, 2000

By Kevin L. Purdy

Chemical dewatering aids for mineral slurries generally fall into two classes: surfactants and flocculants, which can be used separately or together. Current industrial use of both types of reagents is summarized for sulfide and non-metallic minerals, as well as uranium and gold leach residues and coal refuse. Laboratory testing for reagent selection is briefly discussed along with reagent preparation. Chemical properties of the reagents which affect the suitability for particular applications are analyzed. [BLANK PAGES - Are in the original]

Jan 1, 1986

By C. L. Karr, E. J. Gentry

Researchers at the U. S. Bureau of Mines have developed a control algorithm to efficiently manipulate chaotic systems. The control, based on both fuzzy logic and genetic algorithms, prescribes actions that drive the chaotic system to acceptable regions of state space. The use of fuzzy logic enables a person who has limited experience with a chaotic system to establish a set of rules for manipulating the problem environment, and a set of membership functions that define terms used in the rule-set. Genetic algorithms are search algorithms based on natural genetics, and are used in the control algorithm to select membership functions that provide for a suitable level of control. The Bureau-developed algorithm controls the computer simulation of a ball bouncing on an oscillating table, a system that exhibits chaotic behavior.

Jan 1, 1993

By G. Trusler, P. Dama, C. Buckley, C. Jänisch

In the 1990s, Cleaner Production (CP) approaches were successfully introduced to a number of industrial sectors in South Africa. Building on this success, the South African Water Research Commission has commissioned a 3-year study to investigate the use of CP and its related set of environmental assessment and management tools in the mining industry. A scoping study is being carried out on the current knowledge of CP approaches being used in the industry, as well as the proactive and preventative measures being undertaken. One of the significant findings of the scoping study is that distinct differences exist between the larger global companies and the smaller local companies. Being a water research project a key focus area of the project is to reduce the impacts related to mining on the South African water resources. Some of the significant water related threats identified include acid mine drainage, the shortage of the resource and the effects of inter-mine flow.

Jan 1, 2005

By Thomas W. Camm

A WINDOWS-based object-oriented expert system for prefeasibility evaluation of hard rock mines is being developed at the Western Field Operations Center (WFOC) of the Bureau of Mines. Designed for use with the Bureau's Cost Estimating System (CES), this expert system assists an evaluator in choosing an underground mining method, and the related design parameters. The system provides the engineering and design guidelines necessary for an evaluator to perform a prefeasibility type cost estimate.

Jan 1, 1992

By Michael E. Allen

The building of sanitary and storm drainage sewers in urban or environmentally sensitive areas often requires the use of tunnel construction procedures. While hydraulic considerations may require only small diameters, traditional tunneling techniques make small sizes the least economical. Current state-of-the-art techniques using highly mechanized systems of pipe jacking can provide cost effective solutions to the problems of construction of small size tunnels. The characteristics of mechanized pipe jacking allow rapid advances under difficult ground conditions. The basic pipe jacking cycle is used with a variety of excavation systems to permit the contractor to satisfy engineering as well as economic parameters. These characteristics and several of the systems available are outlined.

Jan 1, 1981

By Timothy N. Dunne, Joseph M. Gonzalez

This paper presents the case history of a comprehensive geotechnical investigation for the Crosstown Transport Facility, a 10,880 m long, 3.2 m diameter pressure tunnel proposed for construction in San Francisco, California. The proposed tunnel would be part of the City and County of San Francisco's Clean Water Program, and its purpose would be to convey stormwater and sewage from the east side of the City to the Pacific Ocean. Tunneling conditions were defined by surface geologic mapping, 94 exploratory borings, surface and borehole geophysics, aquifer testing, Goodman Jack testing, pressuremeter testing, and laboratory testing. Through the use of advanced coring techniques and a strictly controlled drilling fluid system, core recovery averaged 90 percent in the sheared and fractured rock of the Franciscan Formation. As a result, over 1,400 linear meters of rock core was recovered and is available for examination.

Jan 1, 1983

By Ernest K. Yanful, Paul H. Simms

The lysimeter is a useful tool for evaluating the performance of mine waste covers or liners. A major problem with its application is the possibility for preferential flow into or away from the lysimeter, if the lysimeter soil is finer or coarser than the barrier soil or sub-base soil. Analysis of a field lysimeter using a two-dimensional unsaturated-saturated liquid flow model suggested that preferential flow would occur and little or no water would be collected; however, in the field, the lysimeters collected significant amounts of water. A similar discrepancy was found between the observed and predicted water balance of a simple laboratory test simulating the lysimeter design. Vapour flow and partial flow, two phenomena not generally simulated in conventional flow models, are possible explanations for the difference between field and laboratory observations.

Jan 1, 2000

By Joachim H. Schubert, David G. Hulbert, Ian K. Craig, Roger G. D. Henning

This paper presents a stabilizing controller for flotation plants which uses a quasi-multivariable technique. The controller monitors all the levels in the plant, and by anticipating interactions between various parts of the plant, is able to stabilize the plant far more successfully than the normal plant control. Once stabilizing control has been achieved, optimization of the process becomes easier and more sustainable. An estimate of the improvement in metallurgical performance is made and a singular value analysis was conducted to verify that the multivariable algorithm will theoretically control better than a collection of individual PID loops. Metallurgical results are presented to show that the improvements are attainable in practice. Control by the Mintek algorithm was alternated with normal plant control, to show that the improvements are statistically significant.

Jan 1, 1995

By Jerry W. Danni, R. Craig Ford, Kermit C. Benke, Jim B. Finley, Donald D. Runnells

Steady-state water balance models have historically been used in the management of acid drainage at mine sites. Such systems could be more realistically described by non-steady-state conditions. In addition, the evaluation of alternatives for closure and management of acid drainage must consider non-steady-state conditions. Dynamic systems modeling is a method for simulating water management systems, offering flexibility in: (1) simulating either steady-state or non-steady-state conditions, (2) allowing "what-if' scenario testing. and (3) optimization of operation and closure alternatives. A case study is given for acidic drainage management during closure at a heap leach facility that demonstrates the utility of dynamic systems models.

Jan 1, 2000

By P. J. Kientzler, Y. C. Lo

The current study is concerned with the analysis and attempt at simulating the product size distributions obtained from a vibrating ultrasonic device. Systematic experiments of comminution were performed with natural sizes as well as monosizes in order to understand the breakage behavior of the device. A precise analysis of the device's breakage performance in the case of fine grinding of alumina samples will be presented. Initial steps to model the breakage events using a detailed mathematical algorithm will be discussed.

Jan 1, 1992

By M. E. Kuchta

Research is currently being conducted at the Colorado School of Mines in the use of high-pressure water for scaling down loose rocks in underground mine openings. In addition to improved miner safety, the adhesion strength of shotcrete applied to rock surfaces treated with high-pressure water is also increased significantly, resulting in improved overall support capabilities of the shotcrete layer. Test results show an increase in adhesion strength by a factor of four on a concrete test wall cleaned with water at 21 MPa (3,000 psi) as compared to a surface cleaned at 0.7 MPa (100 psi).

Jan 1, 2003

By R. J. Wesely, A. D. Zunkel, Tracy B. Braun, Philip L. LeHoux

An overview of gold processing operations at Barneys Canyon Mine is presented with particular emphasis on ore agglomerating experience, leaching and metallurgical accounting practices, and carbon column plant operating approach. The mine, located thirty kilometers from downtown Salt Lake City, is just eight kilometers north of the Bingham Canyon copper mine. Mining was initiated in February 1989 and the first gold was poured in September 1989. Through year-end 1992, approximately 7 million tonnes of ore have been processed and 12,000 kg of gold have been produced. Gold recovery is in excess of 85 percent.

Jan 1, 1993

By R. L. Grayson, Y. J. Wang

An application of material requirements planning (MRP) to coal mine inventory control is presented. MRP is an efficient material control system that integrates the production planning and inventory management functions. Net material requirements are determined from the production forecast utilizing bill of material files, the inventory status file, and the purchase order status file. Net requirements are computed for each period in a specified planning horizon, and purchase orders, offset by lead time, are initiated routinely to ensure timely receipt of materials. The MRP system is especially useful in production-inventory systems in which con¬sumption of materials is directly production dependent.

Jan 1, 1987

By E. J. Dorward-King, R. J. Kadeg, S. Pavlou

Risk assessment, risk management, and engineering/economic feasibility analysis are presented as three effective, practical tools for decision making in the remediation of contaminated soils. Risk assessment is applied to evaluate the extent, magnitude and sources of contamination, to identify appropriate contaminants of concern (COCs). Risk management is then applied to identify the acceptable contaminant residual levels for the COCs. Finally, engineering/economic feasibility analysis is used to define the appropriate cost-effective remedial action and associated target contaminant action levels that will achieve the acceptable contaminant residual levels. A real site application of this decision making approach is presented. This site illustrates that through appropriate engineering, acceptable risk-based contaminant residual levels can be achieved with higher action levels.

Jan 1, 1992

By Regina N. Tempel, Timothy E. Eastep, R. Craig Ford, Bryce R. Roming, Geoff Clothier, Maggy F. Lengke

The Climax Mine, near Leadville, Colorado treats acid drainage in a lime neutralization chemical treatment system. Chemical treatment has been successful in reducing the concentration of metals to below surface water discharge effluent limits, but lime usage has not been optimized. A geochemical modeling approach has been developed to increase the efficiency of lime neutralization. The modeling approach incorporates two steps: (1) calibration, and (2) calculation of amount of lime needed to increase pH and remove metals. Results of our work quantify the lime treatment process and improve our ability to predict overall water quality.

Jan 1, 2000

By J. Paraszczak

Water-powered jackleg rock drills, introduced recently in South African mines, are reported to be more efficient, faster and more comfortable to operate than conventional pneumatic drills. Comparative testing of these drill types was performed in Quebec. Based on the test results and on time studies performed in the mines, water-powered drilling was reviewed. The review considered the drilling rates achieved, the infrastructure needed, side effects and health and safety considerations. This study shows that the application of water-powered drills may, under specific conditions, help increase the footage drilled and may improve the working environment. Examples of such applications are presented in the conclusions.

Jan 1, 1997