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By Donald Deardorff

"Helical piles often rely on the final installation torque for ultimate capacity verification. When helical piles are designed using traditional bearing capacity equations for deep foundations and field monitored for a specified final installation torque, a factor of safety equal to 2 is often allowed for the design. One of the more common methods of determining torque during helical pile installation is by correlating the differential pressure across a hydraulic gear motor to a torque. Most drive head manufacturers provide multipliers to convert differential pressure to torque for different drive head models. These multipliers are based on theoretical torque equations and vary with the planetary gear ratio, hydraulic gear motor displacement and drive head efficiency. Drive head manufacturers show a linear fit between the differential pressure and output torque with no scaling effect. Previous drive head testing performed by the author has confirmed that the drive head differential pressure to torque relationship is generally linear however there is a scaling adjustment needed. This results in a variation of multipliers across the differential pressure range for a given drive head.Eight hydraulic drive heads from three manufacturers were field tested by Foundation Supportworks, Inc. to compare the torque versus differential pressure curves with varying installation equipment, hydraulic line sizes and hydraulic flow rates. Differential pressure was monitored using three methods including pressure gages, PT-Tracker and an Ashcroft AT-100. Flow and temperature was measured using a Webtech system analyzer. Torque was measured using a Pro-Dig in-line torque transducer, a TruTorque indicator and a Chance Mechanical Dial in-line torque indicator. The current testing indicates that a change in installation equipment and/or a change in hydraulic flow rate may affect the torque versus differential pressure curve of a given drive head. The results of this testing also show that some of the methods for determining torque during helical pile installations may be unconservative, thereby resulting in safety factors less than required."

Jan 1, 2017

By Michael D. Justason

This paper describes the technology behind the development of an automated energy control system for a diesel pile hammer. Some background is given on experience using an energy monitoring system on the Route 1/I-95 interchange in Alexandria, Virginia. An adjustable hammer throttle and feedback from an energy monitoring system was then used to create a fully automated hammer energy control system. The performance of this system is described in reference to a piling project in Canada where the automated energy control system was used to obtain an unprecedented level of quality control and assurance ? data and graphs from the project are presented. The hammer energy control system (ECS) was used to successfully control and maintain a prescribed impact energy for the diesel hammer. This paper presents the first ever results from a truly automated diesel pile hammer and points to a new direction in quality control and assurance in pile driving.

Jan 1, 2006

By Chen Zhiquan

Author has exhaustively researched into soft ground through construction of a large open caisson on soft ground (muck) which weighs more than 4, 000 tons. To avoid any contingency during construction, we precompressed muck stratum with a sand cushion and consolidated it with sand piles before construction of the caisson. We made borehole surveyings and soil tests many times before and after ground treatment. Following the tracks of changes of the caisson at all stages of precasting, we surveyed a large number of data. On the basis of analysis of the data we changed the original construction plan of precasting in four stages and sinking in three stages into that of precasting in three stages and sinking in one stage. Through the practice of the whole caisson construction the author has advanced new theory of kinematic law for soil particles and the change's law for strength of muck during precompression of sand cushion and consolidation of sand piles.

Jan 1, 1991

By Frederick C. Rhyner

The United States government sponsored the construction of a new vehicular bridge over the Diyala River in Bubriz, Iraq. This paper describes the geotechnical engineering for design and construction of drilled shaft foundations for this bridge. An Iraqi geotechnical engineering firm made borings and laboratory tests while analysis and design recommendations were provided in the United States. Despite the severe challenges of engineering in a war zone, excellent cooperation was the key to a successful effort. Three drilled shafts designs were necessary to accommodate the different subsurface conditions: a) medium-compact to compact sands, b) stiff to hard clays and c) mixed soil profile. The alpha and beta methods were used to estimate capacities for a conservative design, recognizing that quality control during construction might be less than what is normally provided in the United States. Iraq has a high seismic risk and LPILE was used to estimate the drilled shaft response during earthquake loading conditions. Settlement estimates were made using FHWA methods. Construction was carried out entirely by local Iraqi firms, despite the challenges of working in an active conflict area.

Jan 1, 2009

By Gerry Houlahan

The east span of the 3.5 km long SF-Oakland Bay Bridge is supported by different types of foundations along its span. Starting from the west, its first 460 m section comprising twin concrete box-girders is supported by sands and rock on Yerba Buena Island. A 620 m long steel suspension span then bridges a 25 m deep channel that is formed in sediments overlying rock. Twin concrete box girder structures, each 2.4 km long, complete the stretch over the remainder of San Francisco Bay to the engineered earth fill landing at its east end. For most of its length, the Skyway bridges water 3 to 10 m deep over soft surficial Young Bay Mud. The foundation types include spread footings with hold-downs, steel and concrete piles that are set in drilled rock sockets up to 3 m in diameter and 2.5 m diameter steel tubular piles driven to penetrations of up to 100 m. The design and construction-related considerations are presented. The different foundation types, influences of the site geology and earthquake demands on the substructures are discussed. The seismic motions of the bridge superstructures and substructures, as well as the depth-varying soil motions, influenced the foundation design. Together with performance-based design criteria, including post-earthquake footing displacement limits, these seismic demands influenced various aspects of the foundation design, including the use of battered and vertical piles.

Jan 1, 2013

By K. C. Foye

Use of load and resistance factor design (LRFD) of foundations is growing, from offshore applications to bridge applications and beyond. The development of load and resistance factors for design has traditionally relied on calibration to traditional factors of safety. This technique, however, offers little insight into the challenges of pile design. This paper discusses an approach to LRFD factor development that seeks to isolate the various sources of design uncertainty. Using this approach, reliability analysis is used to develop resistance factors for the design of driven pipe piles in sand. These findings shed light on many aspects of the ongoing discussion of how LRFD can be successfully applied to pile design.

Jan 1, 2008

By Salim Mezazigh

Usually different methods for designing a single pile submitted to a lateral loading are available. They are based on theory of elasticity with the parameters E,v or subgrade reaction method using the p-y curves. The subgrade reaction methods are commonly used. They allow determining the efforts exerted along the piles and their corresponding displacements. Before any design the reaction curves P-y must be well defined for each foundation soil layer. These curves link the pile horizontal displacement y to the subgrade reaction of soil P. Different in situ tests such as the static penetrometer or the pressuremeter give a possibility to get the P-y curves in the case of a single pile installed in sand with an horizontal surface and statically laterally loaded. These ideal conditions are not always respected on the site around the pile if appear slopes, embankments, or buildings... The behaviour of such configurations of piles is more sophisticated due to the proximity ( slope, embankment, earthworks, buildings,..). A research program has been conducted to determine the influence of a slope on the P-y curves by centrifuge modelling. The centrifuge tests constitutes an experimental approach allowing parametric studies in respect with similitude laws in geotechnique. Before all, repeatable tests have demonstrated that the test conditions, the instrumentation equipment and the installation method for piles are well controlled. By this way, the obtained results from centrifuge tests can be transferred to the prototype i.e. the in situ piles. Many tests have been performed on piles in sand to determine the influence of a pile on the p-y curves. The main objective is to give for practice some coefficients to apply to p-y single pile curve to take into account the proximity slope effect. Here the experimental set up is described and in particular the proximity slope effect is discussed. Deduced subgrade reaction reduction factors are proposed for piles in sand under lateral loading.

Jan 1, 2002

By M. Hesham El Naggar, Maged A. Abdlrahem

"Hollow bar micropiles have constructional advantages such as: fast and low-noise and low vibration installation process and small installation equipment, which allow access to tight places. In addition, they have efficient load transfer mechanism, which facilitates carrying considerable load in compression and tension. The common practice is to use diameter ratio of drill bit/ hollow bar (Db/Dh) around 2 in their construction, and they are typically designed assuming type B as classified by the Federal Highway Administration (FHWA). In this paper, the performance and capacity of Hollow bar micropile with different (Db/Dh) ratios are investigated. Full-scale micropiles were installed at a site in Ontario, Canada, and were tested in order to evaluate the uplift performance of Hollow bar micropile with different(Db/Dh) ratios. Two micropiles with two different ratios 2.25 and 3 were constructed and tested. The total length of the micropiles was 6m with embedded length of 5.75m. The soil at the site was primarily medium dense to dense sand. The results of the load tests are presented and discussed. It was found that the uplift capacity of the micropile increased by about 19.5% as Db/Dh increased from 2.25 to 3.INTRODUCTIONMicropile is a small diameter, less than 300 mm, drilled and grouted pile and is typically reinforced according to Federal Highway Administration (FHWA, 2005). The technology of micropile was introduced in North America in 1970’s, but the growth in the east coast of United State was intense compared to all other cities around the globe (Bruce and Nicholson, 1989). Nowadays, micropile construction is used extensively worldwide as a viable solution that offers several advantages such as fast installation in low headroom, minimal disturbance to the adjacent structure efficient load transfer due to high grout to ground bond strength. As the method of grouting has major influence on the grout – ground bond strength, FHWA has classified the micropiles into four categories. Type A: the grout is placed under gravity and no pressure is required. Type B: The grout is typically pressurized under a pressure range from 0.5 to 1 MPa as the temporary casing is withdrawn. Type C: the grout is placed in two-step process. First, the grout is poured under gravity only as in Type A. Before the hardening of the grout, similar grout is pressured of at least 1MPa without the use of packer. Type D: Like Type C, it is a two – step process, the grout is placed under gravity as in Type A and sometimes pressurized as in Type B. After hardening of the initial grout, additional grout is pressurized between 2 to 9 MPa through sleeved pipe by using packers, as many times as needed. According to this classification, hollow bar micropile is usually designated as Type B. However, the construction technique is completely different from Type B. Recently; there is a trend to supplement the four types of micropiles by Type E as represent to hollow bar micropile (Timothy et al, 2012). The construction method of hollow bar micropile involves two main stages which can be performed in one–step process: advancing the drilling bit attached to a threaded hollow bar to the required depth; and pressurizing the grout through nozzles of the drill bit."

Jan 1, 2016

By Juhyung Lee

Recently, large diameter drilled shafts are often used for foundations of large-scale marine bridges with high capacity and required to resist lateral loads. Steel casings are essential in supporting the hole-diving concrete installation of the drill shafts constructed in the sea. The casings, however, are usually not considered as the structural elements and their load bearing capacity is often overlooked in the design of drilled shafts. As the diameter of drilled shafts becomes larger, there are higher demands for more efficient and economical design of large-scaled drill shafts in the sea. Steel-concrete composite columns are popular for the superstructure of bridges, and the outer steel attached to the shaft increases the shaft resistance through confining the concrete. In this study, the lateral resistance of steel-concrete composite drilled shafts was evaluated quantitatively based on the numerical analysis. When steel casings are used as structural elements such as the composite columns. Ultimate lateral bearing capacity of composite drilled shafts with various diameters was numerically calculated through the 3D finite element analysis. For that, elasto-plastic model with the perfect plasticity is involved to capture the ultimate load. A commercial FEA program, MIDAS-GTS, is used in this study. Real field conditions of the west coast, Korea were examined to set up the ground conditions and pile lengths required for this parametric studies. Detailed characteristics of the stress and displacement distributions are evaluated for the better understanding on the mechanisms of the composite shaft behavior.

Jan 1, 2008

By Brett K. Mainer

In the summer and fall of 2007, Drill Tech Drilling and Shoring, Inc. designed and built three 24-foot inside diameter shafts in Northern California using soil mix panels for support. The soil mixing was performed using the Bauer Cutter Soil Mix (CSM) method, by which rectangular soil mix panels up to 71 feet deep were arranged in an overlapping manner to form a 24-foot inside diameter circle. The shafts were then excavated to depths up to 51 feet. One of the shafts was a test shaft and used only the soil mix panels for support. The other two shafts were located immediately adjacent to the Mokelumne River and were used as access pits for a microtunnel drive under the river. These two shafts had wide flange beams embedded in the panels and were supported with several levels of ring steel placed during excavation. This project was the first use of the Bauer CSM method in the United States. The CSM method has been used extensively in Europe and Asia, but never for this application and never with this high a loading criteria due to water head and microtunnel reaction forces. Soil conditions at the river crossing shafts consisted of sands, gravels, and cobbles over top of sandstone and conglomerate bedrock ranging in strength up to 5,000 psi. Groundwater was within several feet of the surface. The shafts were successfully completed between October 2007 and January 2008, and the microtunnel was successfully completed in February 2008. This paper provides discussion regarding selection of the shoring type, structural design, the soil mixing method, and the mix designs. Shaft construction, shaft performance, and the capabilities of the CSM equipment are presented.

Jan 1, 2008

By Bidjan Ghahreman

A total of 120 micropiles were constructed for foundations of a new selective catalytic reduction (SCR) unit in a coal-fired power plant east of Kansas City, Missouri. Construction was performed under restricted overhead conditions because of the existing facilities. The subsurface profile included about 70 feet of overburden composed of granular fill, stiff to very stiff cohesive material, medium dense sand, and very dense gravel. The bedrock was composed of alternating layers of shale and claystone (weak rock) and limestone (strong rock). It was decided that the bond zone would be entirely in the bedrock. The design rock profile along the bond zone was composed of 10 feet of shale and claystone underlain by 10 feet of limestone, which in turn was underlain by shale and claystone. To achieve the design compression and uplift capacities of 100 tons and 60 tons, respectively, a length of 23 feet was determined for the bond zone. Compression and uplift load tests were performed to verify the design. IBC-2000 elastic line, Decourt (1999) extrapolation, and Chin-Kondner extrapolation were used to interpret the load test results. The interpretation of load test data indicated that both compression and uplift capacities far exceeded the respective design loads. Spring constants of 397 tons per inch (T/in.) (in compression) and 290 T/in. (in uplift) were estimated from load tests at respective design loads. During the compression load test, no sign of creep was observed after the applied load was maintained at the design load (100 tons) for two hours.

Jan 1, 2009

By H. R. Masoumi

This paper presents a numerical model for the prediction of free field vibrations due to vibratory and impact driving. As the focus is on the response in the far field, where deformations are relatively small, a linear elastic constitutive behavior is assumed for the soil. The free field vibrations are calculated by means of a coupled FE-BE model using a subdomain formulation, proposed by Aubry and Clouteau (1992). The model is validated by means of the results of Kaynia and Kausel (1991) for the impedance of a single pile. First, the case of vibratory pile driving is considered, where the contributions of different types of waves are investigated for several penetration depths. The results show that in the near field, the response of the soil is dominated by a vertically polarized shear wave, whereas in the far field, Rayleigh waves dominate the ground vibration and body waves have been importantly attenuated. Second, the case of impact pile driving is considered. A linear wave equation model is used to estimate the impact force during the driving process. Furthermore, it is investigated how the soil stratification influences the ground vibration considering the case of a soft layer on a stiffer half space. The results show that when the penetration depth is smaller than the layer thickness, the layered medium has a small influence. However, when the penetration depth is larger than the layer thickness, these effects become more significant. Finally, the computed ground vibrations are compared with experimental data reported in the literature.

Jan 1, 2006

By Ernest Naesgaard

Post-grouted micro-piles were used for the seismic upgrading of the Vancouver International Airport Domestic Terminal Building (DTB). The micro-piles provided vertical resistance to both uplift and compression loads to supplement the existing timber pile foundations ability to resist the earthquake induced forces, and to provide foundation support at locations where the installation of traditional driven piles was difficult. This paper describes the site conditions, design rationale, installation method and quality control testing procedures. Site and Subsurface Conditions Vancouver International Airport is located within the central portion of Sea Island, Richmond, British Columbia (Fig. 1). Sea Island is bordered by branches of the Fraser River on the northeast and south sides and the Strait of Georgia along the west side. The natural grade of the island is part of a large delta that has been built up over several thousand years. The general pattern of sediment deposition has followed the direction of the Fraser River flow from east to west, and has built up soft sediments of about 200 m thickness at Sea Island (Luternauer, et al. 1993, Mathews and Shepard 1962). The original grade in 1962 prior to the existing Airport Terminal Building development was at about geodetic elevation 1.1 m with a grass and topsoil cover.

Jan 1, 2004

By R. Paul De Bruyn

A. Crane Check List -- Make -- Model -- Year of Manufacture -- Where is load chart? Is it for this crane? -- Boom style and length -- Boom tip drawing (sketch) for fixed lead connection. Has the crane manufacturer been consulted on the point of attachment? -- How many drums; diameter and length of wire rope. -- Is the single part line pull enough to lift pile or hammer on single part line? -- What is the effective weight of the whole driving system - leads, pile, hammer, etc? -- Are there any auxilliary hydraulic systems? Are the line pulls on these adequate to lift the pile or hammer? -- What is the anticipated working radius? Will the spotter collapse to that length? -- Nature of foundation under crane - barge, marsh, unstable sand, etc. -- Does the crane meet OSAH and state regulations -current certification. Note - the operator is responsible for compliance with regulations. -- Is there any extra weight added to counterweight by compressors or hydraulic systems? What does crane manufacturer say? Consult factory before adding.

Jan 1, 1990

By William F. Loftus

When high capacity diameter pipe piles are driven open-ended into the underlying bedrock, the material gathered inside the pipe often must be excavated to allow concrete to be placed within, in a clean environment. This paper discusses a method of dealing with this ?to be excavated material - the contaminated soil of the Harlem River in New York City, USA.?

Jan 1, 1996

By Wolfgang G. Brunner

In the far north of Uttar Pradesh Province in the Indian Himalayas, the 280 MW Dhauliganga hydroelectric power plant is under construction by National Hydroelectric Power Corporation (NHPC), a state- owned enterprise, and a joint venture of Kajima Corporation of Tokyo and Daewoo Corporation of Seoul. This project sets out to develop the lower section of the mountain cascade of the Dhauliganga River, a tributary of the Sarda River, with a 311 m gross head. The 1360 km2 mountainous catchment area is bounded in the north- east by the Chinese border and in the south- east by the Nepalese border. The dam project is located in a remote area north of the principal town of Darchula of the upper Sarda valley, which is one of the seismically most active regions of India. The 56 m high rock fill dam, which will be the first of its kind in India, is faced with concrete and has a 1 m thick, at its crown 270 m long and over 70 m deep cut- off wall of plastic concrete below its toe. The cut- off wall, with a total area of 7500 m2, is constructed by a combination of Bauer hydraulic grabs, assisted by chisels and a Bauer BC 40 cutter which enables the overlapping joint system to be installed, guarantees optimum verticality and enables the cut- off to be keyed into the bedrock formation.

Jan 1, 2004

By Wang Huichang

A tentative mathod for predicting load-settlement relationship and bearing capacity of single piles based directly on the results measured by cone penetrometer with local friction sleeve is presented. It is possible that the load-settlement curves can be constructed by means of CPT and the problem of both the bearing capacity and the settlement behaviour of single piles can be considered jointly. The proposed load-transfer functions are continuous, positive monotonic and nonlinear. a concept of weight mean point resistance 2D above and 4D underneath the pile base to determine the unit ultimate base resistance of piles is presented. The predicted results of seven jacked piles in loess are in good agreement with the load test data.

Jan 1, 1991

By John G. DiGenova

The Allwell Center Ice Arena at Plymouth State University, Plymouth, New Hampshire is located in the flood plain of the Pemigewasset River. To maintain the arena near the level of the surrounding area, foundation design required use of uplift elements to resist hydrostatic loads caused by frequent flood conditions. Soils beneath the arena consisted of very loose to medium dense alluvial deposits overlying thick glaciolacustrine deposits. Bedrock was encountered at depths of 115 feet (35 m) or more. A mat foundation with a sealed building system was developed for the arena to guard against flood events. Several alternatives were investigated to provide uplift capacity for the mat foundation, including the Rammed Aggregate Pier® (RAP) system, driven precast-prestressed concrete piles, driven H-piles, and deep drilled soil/rock anchors. Evaluations indicated that the most cost effective uplift solution was a tension RAP system that developed uplift resistance in the shallow alluvial deposits. A total of 344 55-kip (245-kN) capacity RAP elements were required for the project. The RAPs were designed to resist tensile loads using threaded steel bars. Dual corrosion resistance was provided to the uplift elements by including sacrificial steel and galvanizing the oversized bars and connection plates. A pre-construction test program was conducted on RAP elements drilled to a depth of approximately 25 feet (7.6 m) and installed using various shaft construction procedures and materials. Ten test piers were constructed and six were tested to verify that the piers could resist 200 percent of the design load with measured deflections of less than 1 inch (25 mm). The RAP system also provided improved bearing conditions for the perimeter wall and mat foundations by densifying and stiffening the upper alluvial soils.

Jan 1, 2011

By Haijian Fan

Currently, deep foundation designs for the service limit state are deterministic in nature. The settlements and lateral deflections of deep foundations are calculated by means of numerical techniques whereby the foundation-soil interactions are characterized by discrete load transfer curves such as t-z or p-y curves. The noted deficiency of the deterministic approach is that the uncertainties arising from various sources, such as soil properties and model errors are not considered. To address this deficiency, a performance-based reliability design methodology is developed using Monte Carlo statistical methods. The performance based design criteria are defined in terms of the specified allowable displacement. The input to the numerical solution techniques, including the soil strength parameters, unit weight of the soil are relevant to the generation of the load transfer curves are treated as random field. The well established random field generator algorithm, local averaging subdivision, is used to generate random samples of input, where the mean values, variances, the probability distribution, and correlation structures are required statistical parameters for these random variables. The objective of the performance based reliability design is to determine the optimized foundation dimensions so that the probability of failure is less than the target probability of failure. The probability of failure by the Monte Carlo approach is simply the ratio of the number of unsatisfactory performance to the sample size. A numerical example for laterally loaded drilled shaft is given to illustrate the application of the methodology. The incorporation of the correlation length is shown to be critical for properly accounting for the site soil spatial variability.

Jan 1, 2017

By Peter Faust

"The south access road to San Francisco’s Golden Gate Bridge, known as Doyle Drive or Presidio Parkway, needs to be replaced. Built in 1936, it is the primary highway and transit linkage through San Francisco between counties to the north and south. The roadway is tucked into the natural contours of the Presidio and the Golden Gate National Recreation Area, one of the nation’s largest urban parks.The old steel truss structure will be replaced by a new concrete cast-in-place bridge. The foundation design of the new bridge is based on drilled mono shafts below each bridge column. Most shafts required large diameter permanent steel casing installed under strict vibration limitations since several historic landmarks are near the project alignment. Malcolm Drilling decided to use the largest oscillator in the world to install the piles.The area occupied by the Presidio is generally hilly, sloping down northwards to San Francisco Bay. In the western half of the project route, two bluffs rise steeply to about 80 ft (25 m). The bluffs are separated by a valley 60 ft (18 m) deep and 1,500 ft (457 m) wide, which is spanned by the old and new bridge. Overburden soils in this valley are made up of artificial fill, slope debris, ravine fill and Colma Formation, a fine to medium-grained sand unit with clay beds. The Bay Muds encountered in the project area are typically soft clayey silts, becoming medium stiff with depth.The basement rocks underlying the overburden belong to the Franciscan Formation, described as shale, sandstone, serpentine and greywacke, it is extremely variable in hardness, fracturing and weathering. The material can vary from very hard to very soft, can be slightly to very intensely fractured and almost not weathered, to totally decomposed within relatively short distances both laterally and vertically. Rock strength can vary from too weak to be tested to serpentine layers with unconfined compressive strength of 15,000 psi (103MPa) or higher. Groundwater levels in the area are typically no more than 10 to 20 ft (3 to 6 m) below the ground surface."

Jan 1, 2012