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By A. Suzue, T. H. Okabe, Y. Taninouchi

Methods for the physical separation and enrichment of platinum group metals (PGMs) from autocatalyst scrap were studied in order to develop an environmentally friendly and efficient recycling process. In general, an autocatalyst has a honeycomb-structured ceramic substrate that is coated with a catalyst layer containing platinum (Pt), palladium (Pd), and rhodium (Rh). Therefore, physical separation of the PGM-containing catalyst layer directly from the ceramic substrate is favorable for upgrading the autocatalyst scrap. In this paper, the authors present a scrap-upgrade process consisting of electroless iron plating and magnetic separation techniques. Iron was plated on the surface of a catalyst sample used to represent an autocatalyst, which was then crushed and magnetically separated. The Pd in the catalyst sample was successfully extracted and concentrated in the magnetic powder. Under certain conditions, the process increased the Pd concentration by a factor of 4 and recovered 89% of the Pd in the autocatalyst sample.

Jan 1, 2014

By A. Kraly, M. Complojer, P. Paschen, K. Gamweger, H. Antrekowitsch

Increasing quality of aluminium alloys and continuous optimization of the production process leads to an improvement of the gas purging systems. The application of porous plugs for the treatment of liquid aluminum is nowadays not widely used in the aluminium industry especially in Europe. The Department of Nonferrous Metallurgy and the Christian Doppler Laboratory of Secondary Metallurgy of Nonferrous Metals intensified the research and development of refining and alloying processes by gas treatment during the last years. CFD-modeling supports these experiments, which should lead to lower hydrogen content, lower suspended particles and a better distribution of alloying elements in the melt. Different parameters such as temperature, bubble size, gas amount and which kind of gas is used influence the quality of the products.

Jan 1, 2006

By K. Mayhew, A. Lossin, H. Salomon-de-Friedberg

"The proportion of arsenic-bearing copper concentrates that supply the copper industry is on the increase. The current strategy of miners and smelters to blend feeds to reduce average arsenic levels is rapidly becoming unsustainable as more concentrates with even higher arsenic levels enter the marketplace. In addition, the capability of smelters to manage increasing arsenic levels to more stringent and restrictive environmental standards is limited by available process technologies.CESL Cu-As Technology is a viable technical and economic alternative to traditional smelting. It offers the advantage of simultaneous leaching and precipitation of the arsenic in a single processing step while achieving high copper extractions. The process has been piloted in six separate, fully-integrated pilot campaigns for feeds ranging from ~1% to 12% arsenic in concentration. This paper will focus on the behaviour of arsenic in CESL’s leaching/precipitation step and operational factors that influence it, and on the chemical and physical characteristics of the subsequent iron-arsenic residue that represents today’s best available technology from a long-term sustainable (capital/operating costs, metal recovery, safety, environmental) perspective.The examples provided will demonstrate copper extractions approaching 99% and arsenic deportment to residue of 99%. Instantaneous settling rates of the residue were measured at 15+ m/hr. Data from subsequent short and long-term stability testing of the residue confidently support the view that the scorodite-bearing residues from the process will be stable and provide an acceptable arsenic management practice. The technology offers increased revenue and environmental certainty for miners, smelters & refiners to support the development of metallurgically challenged copper-arsenic deposits. Furthermore, results will be presented demonstrating the technology’s ability to successfully incorporate hazardous arsenic containing smelter by-products such as dust into the process feed and simultaneously extract copper value while fixing the arsenic in a stable residue."

Jan 1, 2016

By F. Hassani, J. Peck, D. J. Lucifora

The performance of a rotary blasthole drill is heavily dependent on the material being drilled. This material is a microcosm of the in-situ geology that makes up the surface mine in which the rotary blasthole drill is deployed. The performance metrics that are influenced by the in-situ geology are penetration rate (distance drilled per unit time), rotary torque and to a lesser extent rotary speed and vibration. For simulation and testing purposes it is useful to have a validated plant model based upon the application of study. Once validated, a plant model can be used to perform simulation based testing as a supplement and possibly in place of more expensive and logistically complex field testing. Previous studies in the field of rock mechanics have supplied proven models that relate the performance of a rotary blasthole drill to the material being drilled for a given rock type with a given drill bit. In this study, field based experiments were conducted in an active surface mine on a working rotary blasthole drill and the corresponding monitoring while drilling (MWD) data was recorded. Data analysis was then performed on the collected field data. The techniques used successfully fit the collected MWD data to the previously proven rock mechanic models. This paper explores the theory relating rotary blasthole drill performance to the material being drilled, illustrates the required data collection and data analysis techniques, and demonstrates the ability of these techniques and the known rock mechanic models to provide a simulated plant model for the drilling process that can then be validated. This validation is also discussed.

Jan 1, 2015

By T. R. Eger

The Load-Haul-Dump (LHD) vehicle is a trackless, free-steered vehicle used in underground hardrock mining to move large quantities of ore/rock to haulage trucks, ore dump locations, or crushing stations. The purpose of this paper is to show, through case study examples, how principles of human factors can be applied to improve the overall design of the LHD vehicle to enhance line-of-sight (LOS), improve posture and decrease whole-body vibration exposure (WBV). Vehicle modifications (larger cab windows, lower engine profile, smaller buckets, angled radiator profile) can lead to improved line-of-sight. The use of secondary viewing devices, such as cameras, can also improve line-of-sight and allow the operator to adopt a more neutral sitting posture. Seating systems that are suited to the underground mining environment can result in vibration attenuation and less vibration transmitted to the LHD operator. The connection between vehicle design, line-of-sight and driving posture needs to be considered in order to continue to improve the design of the LHD and enable the operator to work in a neutral posture with minimal vibration exposure. Changes leading to improved line-of-sight, vibration reduction, and a neutral sitting posture will lead to fewer LOS related accidents and decreased risk factors for musculoskeletal injury.

Aug 1, 2013

By John G. Henning

Low quality rock is encountered in many manifestations in underground hard rock mines, ranging from weak and poorly consolidated rock to highly altered or foliated rock. Lateral mine developments driven in low quality rock pose on-going challenges to a mine operator, as ground stability issues, such as caving of under-supported ground, drift closure due to surface deformation or buckling processes, and degradation of exposed rock surfaces are a persistent concern. For many operators, ground support design is an iterative process, as support practices are refined with time. Using case studies from a variety of underground hard rock mines, this paper reviews techniques for the classification of low range rockmasses and examines the rationale and effectiveness of adopted ground support systems.

Oct 1, 2010

By J. A. Meech, C. A. Harris

"The application of control theory in mineral processing is more difficult than in other industries because of the complex nature of the unit processes involved and because of problems with accurate on stream measurement of process variables. Conventional control is based on proportional, integral and derivative functions of a continuously measured error term. Computer control can enhance these actions by incorporating logical routines to switch from one relationship to another. The success of this logical approach depends on our understanding of the process dynamics and the stability of the process and model under all conditions. Typically the model does not apply at all times in mineral processing because of frequent and unmeasurable changes in the ore parameters.Recent advances in the theory of fuzzy sets have led to the application of this science to process control. Fuzzy Logic can be used to develop heuristic or rule-of-thumb controllers with the strategy based on the actual operating practice of experienced plant operators. Control action has increased flexibility through the adaptation of human reasoning. Acceptance of the control system by operating personnel is significantly higher because of their participation in its formulation. The requirement of an exact model is not essential.A heuristic controller has been designed and tested with a computer simulation model of a secondary crushing plant. The results of this study are discussed and future applications of this control technique to other mineral processes are suggested. IntroductionThe application of control theory in mineral processing is more difficult than in other industries because of the complex nature of the unit processes involved. Mineral processes typically are characterized by non-linear relationships between input and output variables. Many of these variables cannot be monitored accurately on-stream and so long time lags on the measurement loop are features of the system. The processes, themselves, often have long time-varying responses while the process loads fluctuate significantly on a short-term basis.Attempts to control these processes have led to the formulation of mathematical models to describe each unit activity. Adaptive techniques have also been tried to compensate and account for process changes and vageries. These approaches are mathematically rigorous so that their complexity and precision limit their usefulness when applied to ""vague"" processes."

Jan 1, 1987

By J. Bhattacharya, S. K. Mukhopadhyay, S. K. Pal

"While time and again many authors have categorically stressed the restoration of the environment, very little effort has been made in the mineral industry to develop the economy of environmental control. There are many abatement procedures that search a maze of variants. Among them pricing environmental damage seems to be more logical and easily implementable.IntroductionMining as an operation has a severe impact on the Earth's natural resources. While economical environment control is much sought after, solutions are often varied and complex, and can differ in the problems of single or multiple mine sites.Determination of Optimum use LevelsIn “mining environmental control"" it is required to strike a balance to find optimum use levels. The solution is to find where the welfare benefits equal the cost involved to curb the degree of environmental damage (Fig . I) . In the mining industries this can be done by modifying the production/extraction process itself. For most pollutants, the marginal costs of control will exceed the benefits from further reduction of damage long before the zero pollution damage point is reached (Fig. I). From an economic perspective the optimal alteration of environment by mining would occur at z; pollution continues to be caused by ""zy"" control units, but it would be inefficient to pursue the redemption efforts further because the marginal cost involved would exceed marginal welfare benefits."

Jan 1, 1992

By Pierre Labrecque

Dispatch systems have been used for open pit mining since the early 1980?s but similar systems do not widely exist for underground mining. There is a need for developing dispatch systems for underground mines, particularly highly automated operations such as block caving. An innovative method, Agent Based Modeling (ABM) for a dispatch system for a block caving operation, is proposed in this paper. The model is based on a particular behaviour observed in social insects. The focus of the ABM dispatch system is adaptability with respect to changing operational conditions and effective integration of maintenance modules with the operation. The paper will show the advantages of this innovative method compared to existing similar systems. Furthermore, the preliminary approaches for developing an agent based modeling system for block caving operations are highlighted and discussed in this paper. 1. Introduction In social

May 1, 2008

By R. D. MacEchern, M. C. Rockwell

"This paper describes the research and tests carried out to recover the readily available barite from the tailings produced by the Nystone Chemical Ltd. operation at Debert, N.S. The tailings comprised 70-80% of the original feed and contained about 20-25% Baso4 .The objective of the research, undertaken during 1982, was to produce a barite concentrate which would meet the American Petroleum Institute (API) barite requirements for use in drilling mud. Samples from the tailings pond were examined and analysed to determine the tailings characteristics.Preliminary test work was performed on the tailings samples using a Haultain Superpanner, Wilfley tables and Humphrey's spirals. The grade of the barite concentrate retrieved did not satisfy the API barite requirements.The fineness of the tailings and the fact that approximately 80% of the barite was contained in the -200 mesh (0.074 mm) size fractions, indicated that flotation of barite from the tailings might be successful."

Jan 1, 1984

By Zia Pirzada

"Time is of the essence" and "Time is money" These are powerful and true statements during a project life cycle and have far-reaching implications on the success and failure of the project Time and progress management is crucial to the project success. Project delays may increase the cost to an unacceptable level and may render the project as economically unfeasible. On the other hand, if the project is completed on time or earlier than as planned, it may generate economic benefits greater than what had been envisioned To take advantage of the financial opportunities and to improve the cash flow as well as Return On Investment (POI), project schedule can be accelerated to complete the project earlier than planned Project schedule acceleration can be achieved by using analytical tools, such as "Schedule Optimization", "Schedule Reduction", "Schedule Compression" or a combination of any of these concepts along with the "Planning for start up". Schedule optimization does not entail any extra cost, however, other acceleration methods, such as Schedule Reduction and Schedule Compression, may require extra expenditures from the owner. Based on the forecasted early start of the revenue stream, the extra expenditure could become a worthwhile venture with a very high rate of return To accelerate the schedule, all aspects of the project should be reviewed with acceleration costs calculated. All risks and opportunities should be evaluated and taken into consideration to determine if the acceleration is feasible and advisable and will provide definite financial advantages Sometimes schedule acceleration may be desired to prevent the company from paying liquidated damages. This is especially true when the project is not expected to complete on the contractual completion date and when the cost of acceleration is less than the liquidated damages that may accrue against the company.

Oct 1, 2010

By B. Vorobyov

A Canadian company, Sight Power Inc., has developed a revolutionary, fully automated shaft monitoring and inspection system for deep-level mining based on a 3D mobile laser scanning technology. It consists of a special hardware unit and proprietary software with Artificial Intelligence elements for object recognition, features identification and change detection. The main purpose of this system is to significantly improve the safety of underground mining as well as to increase the available hoisting time thus generating substantial additional revenue for the mine.

Aug 1, 2013

By Juan C. Sotomayor Álvarez

The Huantajalla mine is seated on Uchucchacua 's Mixing District that is the fourth producer of Silver in the world. Huantajalla Mine is a new mine that nowadays is being explored and recently it has began to operate. The project for 4-A vein exploitation in Huantajalla Mine using Longhole drillings as a new method of mixing is developed by Planning Department of Uchucchacua Mine in coordination with Geology Department of this mine, started in June 2004. This project is funded by Company of Mines Buenaventura S.A.A In July 2002, Geology Department started the exploration on the area of Huantajalla Mine, discovering the 4-A vein. The reconnaissance and definition of the vein finished June 2003, finding 79,080 Ton of mineral of Silver with a grade of 40.0 Oz Ag/ton and a thickness of 1.85 meters (6 feet ). Using the longhole method on the vein exploitation will replace the cut and fill and shrinkage methods, and it will keep a dilution of 15%.

Oct 1, 2004

By Terry Bachynski

_ Regulatory Process _ Approval Timelines _ Trends _ Stakeholder Consultation Expectation _ Challenges _ Initiatives for Regulatory Process Reform _ A Better Way? Alberta Regulatory Process _ Regulatory Approval of a major capital development requires multiple approvals from several regulatory authorities: ? EUB ? Decision Report approves development scheme and recommends conditions for other regulatory agencies ? AEnv ? approvals to construct, operate and reclaim required prior to any in field construction activity ? Federal - approvals for federally regulated activities ? Municipal ? Development Permit

May 1, 2004

By S. D. A. Hannot, H. Knapp

"High pressure grinding rolls (HPGR’s) are an energy efficient solution for comminution of industrial minerals and metal ores. The technology is successfully applied in an expanding field of applications throughout the minerals industry. HPGR’s compress and grind the particle bed in the operating gap between two counter-rotating rolls. The equipment provides a high capacity, low energy alternative for applications with conventional tertiary and quaternary crushing and grinding, with size reduction reaching from 100mm down to 25 microns product. In this process, maintaining a controlled and evenly distributed operating pressure between the rolls is very important. Due to feed segregation, the pressure distribution along the roll’s length can become uneven, resulting in a coarser product. This paper will show that the best approach to compensate and adapt for the uneven pressure is to allow the rolls to skew relative to each other. Coarser products are also caused by an inadequate pressure distribution: the much-discussed edge effect. To minimise the consequence of the edge effect, an optimised ratio for the roll length to diameter will be calculated. Furthermore, the design philosophy behind a cheek plate will be detailed. This cheek plate is used to retain the material between the rolls, reducing the edge effect while still allowing roll skew. Together these design considerations help optimise HPGR’s performance.INTRODUCTION Initially developed for the cement industry during the energy crisis in the 1980’s , high pressure grinding has been an accepted technology for many years. It has been successfully implemented throughout the minerals industry, with applications in base and precious metals, as well as industrial minerals processing. The comminution process relies mainly on size reduction through to compression and inter-particle crushing in a particle bed in the operating gap between two counter-rotating rolls. The equipment typically has a high unit capacity and low energy consumption, and is increasingly used as an alternative to conventional tertiary and quaternary crushing and grinding, in particle size ranges reaching from 100mm down to 25 microns. It can be applied to moist ores and dry material, in open circuit arrangement or in a closed circuit with dry or wet classification (screening, air classification)."

Jan 1, 2019

By D. Laguitton, D. Cimon

"BILMAT is one of the most powerful algorithms in existence for material balance computation in mineral processing flowsheets. It is based on a hierarchical decomposition coupled with the Lagrange multipliers method widely reported in the literature. Flowrates can be calculated optionally for pulp, solid or water. Assays are adjusted for a variety of subnetworks, such as assays of the solid as well as assays of fractions of the solid called level 4 data (l: pulp, 2:solid and water, 3:assays of solid, 4:assays of classes of solid).BILMAT4 is a new implementation of BIU1AT that operates in a new microcomputer environment and makes the method more accessible than ever. Its main features are a full-screen colour editor allowing graphic flowsheet drawing and data entry with automatic error checking. Mass balance equations are automatically generated by analysis of the graphics and corresponding data, thus relieving users from the error-prone definition of networks. Sensitivity analysis is performed to assess confidence intervals of computed flowrates and adjusted assays.BILMAT4 incorporates an option for gold leaching circuits where the element to be balanced appears in both the solid and liquid phases with negligible effect on the mass flows of solids. Recoveries are computed in all streams. This program is currently released by CANMET as part of the CAMP collection for Computer Aided Mineral Processing. A complete sample run of the program is discussed."

Jan 1, 1989

By Marc Bétournay

This article examines how fuel cell technology and related power distribution system fits within mine operating requirements. Considerations for improvement of power plant architecture and functions to yield production advantages are presented. Improvements to conventional mining approaches are also discussed.

May 1, 2007

By R. Alarcón Sch., R. Abel F.

For many years, copper cathode quality has been a priority for end consumers, since it affects the variety of products that can be obtained from them. From the beginning, physical and chemical quality of the wire bars was controlled, as this product was used to obtain wire rod and other forms of copper by wire drawing. At that time, all the electro refined cathodes were melted and casted as wire bars. Subsequently, in the 80’s, with the introduction of continuous casting furnaces, it was possible to directly produce wire rod from cathodes. From then on, cathodes quality standards were consistently increased, by the introduction of uniform criteria, among which we can identify ASTM and British Standards as well. Also, producers began to use more demanding internal standards than the existing specifications, in order to differentiate their cathodes as high quality products among customers. Today the physical aspect of cathodes, including nodules, cracks, sulfates, or others, is the first element used by end customers to assess their quality. This paper aims to show a brief vision of the evolution of quality specifications for products used to manufacture copper wire. INTRODUCTION From the beginning of refined copper production for industrial purposes, mandatory minimum quality conditions were established. These quality conditions were used as the main element to determine prices and discounts of the respective sales contracts. Reviewing the copper development history, we can appreciate that its quality requirements had been constantly evolved, so that currently refined copper has an extremely high quality standard, that allows its direct use in the production of ultra-thin cables and other products applied in the industry. In each stage, refined copper production has fostered the development of technology used in their treatment. Similarly, cathode processing technology has been evolving to minimize treatment costs in order to generate a wire rod for several uses, ranging from power cables to super conductors. In this sense, to the already known type of fusion processes of the Southwire or Asarco type (capacities over 80 kt / year), wire rod production processes of the Upcast or Rautomead type (capacities between 20-50k t / year) have been added. They immediately deliver oxygen-free wire rods. In both cases, we can conclude that the clients' requirement had evolved from a chemical criteria focus, to considering more subjective aspects, such as visual control as the first stage of inspection.

Jan 1, 2019

By D. Y. Kim

This paper shows an approach that a gondola-typed robot recognizes walls on building facades. It is applicable for autonomous or teleoperated building façade painting robots. The robot may react based on the wall classification data. This approach is based on 2D LRF(two-dimensional Laser Range Finder). The robot acquires relative distances to walls, and a Kalman filter decides correspondence of walls. An ARS(Attribute Reference System) sensor helps convert LRF coordinate to global coordinate. The experimental results demonstrate the conversion of LRF data.

Aug 1, 2013

By Lee Barbour

Waste-rock piles from metal mining operations are comprised of large surface deposits of unsaturated, coarse-grained soil and rock. The unsaturated condition and heterogeneous, coarsegrained nature of these deposits make them difficult to monitor or characterize. Key parameters that must be evaluated include; volume-mass relationships (e.g. water content, air content, porosity, density, degree of saturation, grain-size), transport properties (e.g. air-permeability, gas diffusion, hydraulic conductivity), geochemistry (e.g. solids, gas, and fluid phases) and soilatmospheric fluxes (water and gas). This paper describes some of the techniques that have been developed to characterize waste rock piles for uranium mines in Northern Saskatchewan. For each technique, the method of measurement is described, and preliminary field data are presented and discussed.

Nov 1, 2002