The Traveling Grate - Updraft Hardening Specular - Hematite Pellets

LIMITATIONS of the sintering process as applied to the agglomeration of fine iron-ore concentrates are related directly to the sizes and aggregating properties of the ore particles. A normal sintering mixture is composed predominantly of material which ranges in size from 5/8 in. to 100 mesh, whereas concentrate is composed of material which ranges in size from 100 mesh to less than 10µ. Unless the concentrate has high aggregating properties, it is quite impervious to a gas stream and, as such, inhibits the capacity and operability of the conventional sintering process. Material has Poor Aggregating Properties Aggregating properties, in this case, may be defined as the ability to form small agglomerated fragments or accreated masses by a normal mixing action, and the ability to maintain these shapes during drying and firing. Coarse-screened ores are a natural aggregate, and fine, slimey ores have good aggregating properties. However, specular-hematite flotation concentrate has a very low tendency to aggregate, due to its particle sizes, shapes, and surface chemistry and, as such, is readily air borne in a gas stream when dry.