Technical Papers and Notes - Institute of Metals Division - Observations on Microcrack Formation in Hydrogen-Embrittled Zirconium

ZIRCONIUM is noticeably embrittled at room temperature by hydride precipitate not only in notch-impact tests but also in tensile-impact tests.' The embrittlement in slow-strain tensile samples is much less severe. To understand better the relationship of the hydride precipitate to the strain-rate effect in tensile samples, the surfaces of chemically polished zirconium tensile samples strained at a slow rate (0.03 in. per min head speed) and at an impact rate (18.1 fps hammer speed) were examined in the light and electron microscopes. Vacuum-degassed samples and hydrogenated samples (100 ppm hydrogen) were examined. The hydrogenated samples were slow cooled from 800°C. The most apparent difference between slow-strain and impact tensile samples was the preponderance of twinning over slip in impact samples as opposed to relatively little twinning in slow-strain samples. The twin bands in hydrogenated samples often terminated on hydride needles as seen in Fig. 1. Almost opposite the twin terminus is a fine crack and a nearly round fissure. Holes near the areas where single lens-shaped twins or opposing pairs terminate on hydride particles also could be seen In the light micrbscope. Quite frequently, microcracks associated with a partial row of hydride particles were visible, as in Fig. 2, indicating that the crack was parallel to a row of hydride particles. Some samples were chemically polished after straining to remove metal with a minimum of disturbance of internal voids. Fig. 3 shows a crack in the interior of a hydrogenated impact sample. Holes along grain boundaries were seen after impact in both degassed and hydrogenated samples. Very few microcracks were seen in degassed samples after impact or slow strain, or in hydrogenated samples after slow strain.