Simulation of A Grinding Circuit and Encountered Problems (332d3bdd-5d36-4886-b2da-08ba802ff11a)

A digital computer program to mathematically simulate the effect of limited changes in feed rate in the range of 80 to 95 tph on a plant-scale wet grinding circuit has been developed and tested. The circuit studied included an 8-ft-diam X 12-ft rod mill operating in open circuit and feeding two parallel 12-ft-diam x 10-ft pebble mills, each one operating in closed circuit with an 8 X 32-ft rake classifier. The simulation is an empirical one based on two sets of data collected manually from the operating circuit under what was said to be steady-state feed rates of 80 and 95 tph with all other operating variables also at steady state. The procedure is a combination of several published approaches to the modeling of grinding mills and classifiers and it is applicable to a wide range of circuits. The program permits the computing of the size distributions of all feeds and discharges of all grinding units and classifiers in the circuit for a specified feed rate. The data used in this report for demonstrating the program are unsatisfactory since the circuit was not operating under steady-state conditions when it was sampled. Consequently the circuit model parameters could not be accurately estimated. The predictive power would be greatly improved if new data were obtained under true steady-state conditions.