Part X – October 1969 - Communications - Laboratory Simulation of the Negative Cone of Segregation

In a recent series of papers,1-3 it was shown that a variety of apparently different types of macrosegrega-tion result from the same basic mechanism, the inter-dendritic flow of solute rich liquid to feed solidification and thermal contractions. The important parameter governing sign and extent of segregation was shown to be (v.?T)/ where v is interdendritic flow velocity, ?T is temperature gradient, and E is rate of temperature change. It was proposed in one of the previous papers that the "negative cone of segregation" often found at the base of large ingots results from the large value of (v. VT)/E expected to pertain there. The reason why this parameter is expected to be large in that location is the high flow velocity to be expected there, as discussed earlier,' and as shown schematically in Fig. 1. In this note, two experiments are summarized which are intended as laboratory simulations of the inter-dendritic flow behavior sketched in Fig. 1 and, therefore, of the "negative cone of segregation". Experimental procedures employed are as described in the the earlier work.3 Alloy cast was nominally Al-4.5 pct Cu. Fig. 2 shows one of these ingots, a "prism" ingot, 6 cm high by 12 cm wide by 10 cm long, unidirectionally solidified from a water cooled base. In this ingot, in-terdendritic flow velocity increases near the upper portion of the ingot because of the gradually decreasing ingot cross-section. Calculations were presented earlier of the negative segregation to be expected in this type of ingot,' and results presented in Figs. 2 and 3 agree closely with those of earlier calculations. A more direct (although less easily calculable) simulation of the "negative cone of segregation" is the