Nitric- Sulfuric Leach Process Improvements (d5a2c0e9-bb47-47d5-9c73-fbd519a379f2)

Further development of the Nitric-Sulfuric Leach (NSL) process has led to an improved design of the leach and nitric acid recovery steps. NO produced in the leach step is reacted with oxygen, regenerating NO2, which is sparged directly into the leach reactor. Leaching is simplified to two steps, and the nitric acid plant is replaced with an oxidation recycle gas system. Laboratory work substantiated the concept and led to selection of operating conditions. The lab work also pointed to improved process control compared to use of nitric acid as the sole oxidant. Recovery of copper from purified pregnant liquor is modified to use air agitation electrowinning improving cathode quality and lowering tankhouse costs. Economic evaluation shows reduction of capital requirements from $2640 per annual ton to $2220 per annual ton in 1978 dollars for 45 kt/a of copper production.