Elements of an Advanced Open-Pit Equipment Maintenance Program

Modern open-pit mining can be described as a capital-, labor-and energy-intensive, large-scale, mechanized, and highly repetitive bulk material preparation and handling operation, with emphasis on the word "mechanized." In hard rock, this generally means shovels loading blasted materials into haulage units for transport to processing plants, stockpiles, or waste dumps. Mine management deals with several primary concerns on a daily basis; e.g.: Will any serious accidents and labor problems occur today, and will the tonnage targets be met considering the physical condition of the equipment? The latter subject will be discussed from a maintenance perspective. A successful, progressive heavy equipment maintenance program that protects company assets involves many elements. They include: •Proper equipment selection and procurement •Well-trained and motivated workforce •Good shop facilities •Preventive maintenance (PM) program •Warehouse support •Operations-maintenance department cooperation •Meaningful paperwork