Driven Piles Hollow Concrete Spun Piles – The Brazilian Experience

"Premissas BásicasCaracterísticas do concreto centrifugado(Spun concrete characteristics)Aplicação em obras de engenharia de fundações(Application engineering works foundations)Logística de fabricação e transporte(Manufacturing logistics and transportation)Emendas x uso de aplicação(Amendments x use application)Geologia brasileira, da região costeira a presença de grandes bolsões de argila mole(Brazilian geology, coastal region the presence of large pockets of soft clay)Influencia do sistema de cravação(Influence of driving system)Transferência da Energia Aplicada(Applied Energy Transfer)Estacas longas(long piles)Controles executivos (diagrama de golpes, nega, repique elástico, ensaios de carregamentodinâmico, provas de carga).(Executive Controls (blows diagram, sets, elastic rebound, dynamic load tests, load tests).)ECD – aplicação da metodologia do DIETECD - application of the methodology DIETBrazil has a highly variable geology all along its coast that directly influence the choose of foundation type, being too employed the use of reinforced spun concrete piles initially ranged in diameter from 60 to 80 cm. Over the past 10 years with the advent of investment in marine works projects began to demand a new range of piles with diameters greater than 100 cm and in the absence of amendments.On land is also very remarkable the presence of regions with large layers of soft clay, in prime areas that have been explored. A classic example is the Barra da Tijuca in Rio de Janeiro that has suffered from the housing boom growing toward these regions. In these regions it has been very common driven lengths of about 40.0 meters, which basically go through thick layers of soft material or unconsolidated and they will find strength in depth with residual soil layers or even the bedrock.The spun concrete has great qualities for application in deep cuttings resulting from the production process, which gives a redistribution of fresh concrete mass collaborating with the particle size distribution effective loss of water that is thrown to the center stake being subsequently discarded. Consequently this contributes to a reduction in the factor a/c that is directly connected to increase strength.The fact that there is a sort of concrete helps to reduce voids in the mixture, which increases the durability characteristics. This condition made it possible to employ the spin technique on poles, which are directly linked to aggressive media in large urban centers.Another very attractive feature is that the centrifuge process can work with concrete with the lowest percentage of mortar and more gravel. This concrete mix directly contributes to increasing the specific modulus of elasticity, thus allowing a greater capacity to absorb the energy of the blows transferred with less deformation.Despite the great potential of land application of prefabricated spun concrete stakes there are only three factories and its limitation is the cost of transporting manufactured for the various regions, since all transportation is done by road.For its transportation is carried out exclusively by trucks, this limits the size of cuttings being produced commonly in length from 11.0 to 12.0 meters in length and smaller compositions. For use in long piles of works is resorted to amendments in the form of metal rings, concreted near the ends of the stakes, with the transfer through steel bars in CA-50 welded to the ring. Usually run in steel ASTM A-36. Later in the work these rings are welded with coated electrode.In the case of maritime stakes are very used to drowned splicing technique, which basically consists during the spin process leave one end with the armor of the apparent stake and work together two elements and make specific, with superior resistance to the prefabricated stake.This study in addition to briefly introduce the process of manufacturing, design and logistics presents a detailed study of applicat"