Current Problems In Beneficiation Of Kaolin Clay

INTRODUCTION Kaolin clay, consisting largely of the mineral kaolinite, is widely used as a white pigment. In the United States, for instance, pigment kaolin production was nearly 6,000,000 tons in 1976 (1). Production for this year should be significantly above this level. Current prices for kaolinite 'pigments range from about $20.00/ ton to$260.00/tony,depending on the amount of processing needed to make the final product. Although much of this pigment kaolinite is used as an inert filler where product specifications are not very rigid, a large quantity of kaolinite is converted to products where very restrictive specifications exist. These specifications set severe limits on such properties as viscosity in a water suspension, particle size distribution, color, and brightness. This discussion will concentrate on methods available to improve the color and brightness of pigment kaolin and will review the advantages and problems associated with these various methods. The term "brightness" refers to the reflectance of the pigment to blue light (2). Since even the brightest commercial kaolins have a somewhat yellowish color, the blue reflectance (or brightness) is a reasonably good measure of their nearness to a perfectly white material. I KAOLINITE STRUCTURE AND SOURCES The mineral kaolinite is an aluminum silicate and can be represented by the formula (OH) 8Si4A14010. The formula is frequently written