Application of MDL Reichert cone and spiral concentrators for the separation of heavy minerals

"There has been a major evolution of mineral processing technology in the past decade. The evolution has been driven by recognition of broad environmental changes which have impacted various areas of the world. Numerous government regulations have required many mining and mineral processing organizations to introduce changes to reduce the undesirable effects on the environment; many mining companies have voluntarily introduced new technologies and practices which surpass the limits imposed by the regulations. Surprisingly, some of the 'new' technologies are modifications of concepts developed decades earlier. Gravity separation technology is in this category.Mineral Deposits Limited, an Australian company, has been a world leader in the development of mining concepts, reclamation practices and equipment technology that is environmentally suited to today's requirements. This paper relates to equipment used for gravity concentration and electrostatic separation systems, including Reichert cones, spirals, and electrostatic separators. The basic devices and technologies were developed more than forty-five years ago, but use of the systems was quite limited until environmental and conservation practices were recognized and introduced. Spiral concentrators, for example, were patented in the mid-l940s by I.B. Humphreys in Denver , Colorado. The two types of spirals marketed (the Model 24A for minerals and the Model 24C for coal) remained essentially unchanged until expiration of the patents. During this early period most spirals were used in iron-ore wash plants on the Mesabi Range to recover fine iron which previously had been discarded. About the same time sand mining plants in Florida incorporated spirals to recover titanium minerals and zircon from lowgrade beach sands. The Labrador Trough opened new opportunities for spirals when hard-rock iron-ore deposits were developed; approximately 10 000 Model 24A Humphreys spirals were installed between 1958 and 1966. About 5000 spirals of this model are still operating in the same capacity, in spite of the fact that extensive improvements have since been made in gravity separation technology."