An Improved Flotation Method For Cornwall Sulfides

Cornwall, Pa. magnetite ore, containing recoverable sulfides in the form of chalcopyrite and pyrite, has been mined continuously since 1742 1 Beneficiation of the ore was begun in 1905, at the Lebanon concentrator located six miles from the mine. At first, only magnetite was recovered, using Grondal magnetic separators. In 1907, copper minerals were recovered by means of Wilfley tables. Copper flotation, attempted as early as 1912, was finally successful in 1919. In 1940, flotation of the cobalt- bearing pyrite was begun, and Cornwall ore became the major domestic source of cobait for many years. In 1916, the Bethlehem Steel Corp. began to purchase interests in the Cornwall mine and Lebanon concentrator properties, and by 1926 had acquired complete ownership. Metallurgical practice at the old Lebanon concentrator was good, but by today's standards the plant was outdated. The flowsheet was complex, due both to the mineral content of the ore and to the low capacities of much of the equipment. As the flowsheet developed, buildings were added and the plant was spread over a relatively large area, with resulting high manpower requirements. Another disadvantage was the six-mile rail haul from the mine to the Lebanon concentrator.