A Terminal Upgrade

The city of Kansas City, Missouri, is replacing its original airport, con- structed in 1972 as a "drive-to-the- gate" facility, with a modern, single- terminal facility with just over 1 million sq ft (92,903 sq m) in area along with an adjacent 6,300-space parking structure. It is the largest infrastructure project in the city's history. The project team designed and oversaw the installation of 12-24 in (305-610 mm) diameter augered cast- in-place (ACIP) piles to a range of depths with the pile toes located in underlying alluvial clay, weathered shale or on intact limestone, depending on the required loads at each column location. The specific ACIP piles used were auger pressure grouted (APG) piles. Additional information regarding the ACIP pile installation process can be found in the Augered Cast-in-Place Pile Manual, Third Edition (2016) prepared by the DFI Augered Cast-in-Place and Drilled Displacement Pile Committee. This article includes a summary of the subsurface conditions, the foundation support requirements, the extensive performance test program - started before production installation but not completed until well into production phase of the project - and the resulting production pile installation require- ments. The approach resulted in about $700,000 in foundation program savings to the city. The reduced con- struction time of about 10% less than originally estimated also added to the overall savings beyond the direct foundation savings.