A New On-stream Size Indicator PSI-200

"The PSI-200 is a rugged, innovative, and easy to install on-stream size analyzer. Its calibration is simple and can be done on-line, during operation. Two measurements are displayed on the panel, which are expressed as percent passing a selected size, or as any statistical diameter. These two measurements are given as two continuous 4-20 mA output signals. Operation alarms are displayed on the screen or are given as digital output signals.The PSI-200 has been used in various applications at Lakefield Research. Particle sizes ranging from 10 µm to 450 µm have been monitored successfully, with an accuracy of 1- 2%. Having the size measured continuously and reliably, optimum conditions have been established for the grinding circuit, resulting in a superior quality in pilot plant testing.INTRODUCTIONThe challenge of any operating plant is to optimize product quality, maximize throughput and minimize operating costs. The importance of particle size measurement at a grinding circuit is well recognized. Monitoring continuously the particle size and keeping the product as uniform as possible is crucial to the whole mill operation regardless of the nature of the operation.Various techniques and instruments have been developed over the years attempting to give reliable on-line size analysis data. The operating difficulties and the reliability of these equipment still present major drawbacks and none of them proved to be widely accepted.PSI-200 is a relatively new on-line analyzer. The operation is simple and of low cost and the maintenance required minimal. It measures particle size and it displays two parameters of the solids size distribution, either weight fraction of passing a certain size or any statistical diameter. Two analog outputs can be sent to a process control system and through a supervisory control loop the correct action can be taken to maintain the desired particle size (perhaps adjust the feed rate to the grinding mill)."