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|Falconbridge Ltd., a major base metal producer in the Sudbury Basin of Ontario, Canada, identified a need to find a safe and cost effective replacement for welded-wire mesh used to support loose ground during underground nickel mining. Safer and lower operating costs are a must to maintain mine viability in lower base metal price environments. Stringent material strength parameters were put in place to determine if a spray-on liner was acceptable for testing and application trials. Falconbridge Ltd. took a methodical approach to the concept of a spray-on liner as a screen replacement proving the strength characteristics of the liner as a safe, cost effective, and suitable method of supporting ground. Materials testing was undertaken at Laurentian University to further understand the capacity of the material Laboratory and field tests indicated excellent adhesion and good tensile strength. Further, it maintains significant tensile strength even after elongation of over 25%. Compact, hydraulic mixing and spraying equipment have been developed and successfully utilized in the Fraser Mine of Falconbridge's Sudbury Operations Currently the Tekflex material has been approved as a wire-mesh replacement and is undergoing full-scale production trials in selected locations at Fraser Mine.|
Additional chapters/articles from the SME-ICGCM book Proceedings - 18th International Conference on Ground Control in Mining
|Pillar Collapse at Welgedacht Colliery, South Africa: A Case||Causes of Massive Directional Roof Falls in Room and Pillar||Catastrophic Collapse Of Highwall Web Pillars And Preventati||Mine Panel Collapse - Two Case Studies||Roof Geology Mapping In Underground Coal Mines||Electromagnetic Seam Wave Mapping Of Roof Rock Conditions Ac||Geological Conditions At Continuous Miner Sections; Examples||The Role Of Engineering And Geology In Analyzing Ground Cont||The Development And Use Of Risk Assessment Techniques To Ass||Time-Dependent Analysis Of Underground Opening Stability||Tekflex As A Sprayon Screen Replacement In An Underground Ha||Tunnel Deformation Monitoring "Action Levels" In Coal Mines||Skin Failure Of Roof And Rib In Underground Coal Mines||Application Of Polyurethane Injection For Rehabilitation Of||Design Considerations For Bump-Prone Longwall Mines||Design Methodology For Standing Secondary Roof Support In Lo||Modern Shield Technology: Better Than Ever But Still Not Per||Shield Monitoring To Forecast Severe Face Weightings At The||Monitoring Of Longwall Seal Behaviour For Permeability And S||Ground Control In South African Coal Mines - A U.S. Perspect||Rock Mechanics Issues In The Trona Patch||Highwall Augering In Ultra-Thick Western Coal Reserves: Uniq||Seismic Events Due To Underground Mining Activities||Control Technology For Roof Drill Operators||Resin Annulus Size Effects On Rebar Bolt Pull Strength And R||Roof Bolt Response To Shear Stress: Laboratory Analysis||Laboratory Study Of Shear Loading And Bolt Load Transfer Mec||Analysis Of Cable Bolt Performance Using Numerical Modeling||Roof Bolting Application In Longwall Mining In Indonesia And||Ground Control Design For Multiple Seam Mining Using Finite||Pillar Design Issues For Underground Stone Mines||Calibration Of The Analysis Of Longwall Pillar Stability (AL||Mine Convergence When Using Mobile Roof Supports In Pillar R||The Advance And Relieve Mining Method: A Horizontal Stress C||Localized Horizontal Stress And Its Effect On Ground Control||Prediction And Control Of Surface Subsidence Over Abandoned||Effects Of Mining On Underground Infrastructures In The Germ||Ground Deformation In The Case Of Underground Mining Of Thic||Prevention Of Time-Dependent Subsidence By Elimination Of Gr|